Re: gEDA-user: new footprint guidelines

2010-10-07 Thread Peter TB Brett
On Fri, 01 Oct 2010 17:55:43 -0400, Rick Collins gnuarm.2...@arius.com
wrote:

 Oh, I almost forgot, NEVER ask a PhD anything to design PCBs.  What 
 the heck are you thinking???

Are you trolling, or just ignorant?

Peter

-- 
Peter Brett pe...@peter-b.co.uk
Remote Sensing Research Group
Surrey Space Centre


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Re: gEDA-user: new footprint guidelines

2010-10-06 Thread Russell Shaw

John Doty wrote:

On Oct 1, 2010, at 3:55 PM, Rick Collins wrote:


Oh, I almost forgot, NEVER ask a PhD anything to design PCBs.  What the
heck are you thinking???


Speaking as a physicist, let me comment.

1. Learning to do a variety of engineering tasks is an important part of an
experimental physicist's education. A good experimental physicist must be a
more versatile engineer than most engineering specialists. This is exactly
the kind of job a  Ph.D. student *should* be doing.

2. The specific problem mentioned was a super noiseless detector circuit.
Few EE's understand detector physics or noise physics well enough to tackle
this.


Most PHDs when challenged to do something outside of a pretty narrow field,
might as well be qualified as a Post-Hole Digger.


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Re: gEDA-user: new footprint guidelines

2010-10-04 Thread Armin Faltl

Rick Collins wrote:
At most you might want to verify that the data in the XYRS file 
matches the Gerber files for a small number of representative parts. 
Why do you think you need to verify the results by reverse engineering 
the code??? That is the stuff I am talking about over thinking the 
problem. All you need to do is look at the output.
Looking at the output is a precondition to verifying anything. You tell 
me, that I shouldn't

look at the input.
But it's one of the iron rules of computation: garbage in - garbage out
Having to verify the output on each and every design is rediculous. It's 
like a

marksman determining his hold-off on every target by trial. This is not very
common nowadays because the bear wins.

E.g., where is the centroid of a 3-leged part? Is it:
a) the center of the bounding box of the pads
b) the center of the bounding box of the pad centers
c) the center of gravity of the pad centers (each weight 1)
d) the center of gravity of the pad areas
e) (0, 0) in the footprint definition file (or a designated vector 
inthere)

...


When you find out what PCB does, a through e, what will that tell you? 
It will tell me, whether what PCB does, conforms to the standard or has 
a chance

to conform to the standard with correct libraries.
If you don't know what the standard is, how will you know if your 
design is correct?
If there is a standard and I don't know it, it's my fault - and of 
course I will never know

until the assembly house told me, that I screwed up.

Maybe for the series you do, the cost is negligible. At my present state 
of business
€250 for the setup compared to €950 for assembling 30 boards is a 
considerable
cost factor. If I can get rid of this or reduce it to €50 because the 
assemblers knows

they can trust my data, this is a huge competitive advantage.
Maybe the savings generated by this discussion here never hit my wallet.
But I'm not writing for me alone, as I use others work for free.


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Re: gEDA-user: new footprint guidelines

2010-10-04 Thread Armin Faltl

Rick Collins wrote:

I'm guessing here, but pick and place machine have to orientate the
part very fast, so it is important that they pick the component from
a principal axis of inertia. It is not always easy to determine where
the axis lies when the component is asymmetric, which is frequent with
power components.

For another example, look a DPAK or D2PAK components (SOT404, SOT428, 
etc).

I'm not even sure that they option a) would work, but it might be
a good default, provided you can override it.


Pick and place machine operators don't want you to tell them how to 
pick a part.  All they want from you is to tell them where on the 
board to put it.  That is why the XYRS file uses the centroid and not 
the center of mass.
I know that and was on the verge of replying the same. All I want is to 
make sure
that I'll provide a correct description of the geometry. And now it's 
time for more

reading and less writing. Thanks again for sending me the standard.


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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Armin Faltl



Steven Michalske wrote:

As you guys continue to debate this...  Look at how pcb makes the xyrs data 
files. You'll findout that it generates it from the pcb file not the library.  
It takes the center of the part from the pins and pads.  Then it puts pin 1 
somewhere consistent.  See the source for details.
  

Thank you - finding out this information is what I meant with
I'll have to read, how the footprint coordinates
and placement in the board influence the actual values.

It would be interesting, whether a mark statement in the footprint is 
ignored

as well and how the rotation is computed - can you hint me to the relevant
source files please?


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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Armin Faltl

Rick Collins wrote:

At 05:34 PM 10/1/2010, you wrote:

Rick Collins wrote:

If for whatever reason the designer used 2 different footprints for
the same part occuring
several times on a board, if the footprints are position/rotation
inconsisten...

 I have no idea why anyone would do that.

Real world example:
PhD student Foo designs some super noiseless detector circuit. The
measurements turn out a success. Researcher Bar, a long time friend who
works on some unrelated project, asks Foo for help to get him started on
noiseless detector. PhD Foo gladly provides the schematic and layout. 
For
his project Bar needs to add some minor features to the hardware. Of 
course,

she uses a different local library than Foo ...


 Sure the designer can totally screw up a design.

I wouldn't call this totally screwed.


If you work on a design and use a different, incompatible library from 
the original without checking for consistency, yes, the designer 
totally screwed up.
Again, yes and no: in our present state of standardization probably. But 
at least
the designer didn't screw up alone: the guy who did much more is the 
library builder.
That one is the person, responsible for conformance to standards in the 
first place.


And that's our subject in the thread: new footprint guidelines - what 
is considered
trusted fact in construction involving cooperation must be based on 
standards

- and they evolve. There was a time, metric screws or Whitworth screws etc.
didn't exist. Every supplier defined screw gages as he pleased and a 
designer,

who didn't check, that the nuts fitted on the bolts, screwed it up.


I really have no idea how things work in the gEDA/PCB world.  With 
FreePCB the library has a default orientation for parts and there is a 
centroid vector to allow the pin 1 orientation to be set compatibly 
with the Gerber files.  If you use someone else's design you need to 
verify that their library parts were done correctly or you need to use 
the same footprints which are a part of the layout and so are 
available.  There is no reason to screw up something as simple as this.
How the Gerber file looks depends on the footprint definition. Once one 
knows *exactly*

a) how the transformations work
b) that all libraries/generators(/custom made footprints) conform to a 
sensible standard
checking is as superfluous as with screw diameters and pitches and 
before that point

I don't believe it's simple enough.


Oh, I almost forgot, NEVER ask a PhD anything to design PCBs.  What 
the heck are you thinking???



As I may go the route to PhD if I find the time and a worthwhile subject,
I'm glad we are talking about this now, before I have started ;-)

Btw. to achieve standard conformance, the gschem symbols of polar 
devices have to be
checked/reworked as well. The best solution probably is, to explicitly 
attribute

conformat libs and keep them under their own section on gedasymbols.org.


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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Armin Faltl



Kai-Martin Knaak wrote:

I think registration marks help a lot. Attached you find my favourite
mark, that regrettably can't be converted into a footprint, because it 
contains polygons.



I converted it to a footprint anyway ;-)
  

Nice work, thanks



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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Rick Collins

At 08:24 AM 10/3/2010, you wrote:

Rick Collins wrote:
I really have no idea how things work in the gEDA/PCB world.  With 
FreePCB the library has a default orientation for parts and there 
is a centroid vector to allow the pin 1 orientation to be set 
compatibly with the Gerber files.  If you use someone else's design 
you need to verify that their library parts were done correctly or 
you need to use the same footprints which are a part of the layout 
and so are available.  There is no reason to screw up something as 
simple as this.
How the Gerber file looks depends on the footprint definition. Once 
one knows *exactly*

a) how the transformations work
b) that all libraries/generators(/custom made footprints) conform to 
a sensible standard
checking is as superfluous as with screw diameters and pitches and 
before that point

I don't believe it's simple enough.


I really don't know what you are talking about.  The footprint will 
show up on your layout in some orientation.  That is the orientation 
it will have on the board in the Gerber files.  How will the 
transformations affect that?  What you see is what you get.


You are making this way, way, WAY too complicated.

Rick 




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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Armin Faltl

Rick Collins wrote:


I really don't know what you are talking about.  The footprint will 
show up on your layout in some orientation.  That is the orientation 
it will have on the board in the Gerber files.  How will the 
transformations affect that?  What you see is what you get.


This (planar, linear rigid body) transformation is just one word for 
translation plus rotation.

Sorry, if this was PhD talk - I'm too used to it.


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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Armin Faltl

Rick Collins wrote:

At 08:24 AM 10/3/2010, you wrote:

Rick Collins wrote:
I really have no idea how things work in the gEDA/PCB world.  With 
FreePCB the library has a default orientation for parts and there is 
a centroid vector to allow the pin 1 orientation to be set 
compatibly with the Gerber files.  If you use someone else's design 
you need to verify that their library parts were done correctly or 
you need to use the same footprints which are a part of the layout 
and so are available.  There is no reason to screw up something as 
simple as this.
How the Gerber file looks depends on the footprint definition. Once 
one knows *exactly*

a) how the transformations work
b) that all libraries/generators(/custom made footprints) conform to 
a sensible standard
checking is as superfluous as with screw diameters and pitches and 
before that point

I don't believe it's simple enough.


I really don't know what you are talking about.  The footprint will 
show up on your layout in some orientation.  That is the orientation 
it will have on the board in the Gerber files.  How will the 
transformations affect that?  What you see is what you get.
Yes, what I see is what I get. And to see it, I have to read the source 
code of the CAD
system, unless it's stated somewhere more accessible - like in a 
standard ;-)

E.g., where is the centroid of a 3-leged part? Is it:
a) the center of the bounding box of the pads
b) the center of the bounding box of the pad centers
c) the center of gravity of the pad centers (each weight 1)
d) the center of gravity of the pad areas
e) (0, 0) in the footprint definition file (or a designated vector inthere)
...

That's what I need to know, before I can trust libraries and an XYRS files.
Tbh, I'm not particularely happy, that this seems to be handled by some
black magic withing 'pcb' instead of the library definitions.

Armin


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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Rick Collins

At 06:09 PM 10/3/2010, you wrote:

Rick Collins wrote:

At 08:24 AM 10/3/2010, you wrote:

Rick Collins wrote:
I really have no idea how things work in the gEDA/PCB 
world.  With FreePCB the library has a default orientation for 
parts and there is a centroid vector to allow the pin 1 
orientation to be set compatibly with the Gerber files.  If you 
use someone else's design you need to verify that their library 
parts were done correctly or you need to use the same footprints 
which are a part of the layout and so are available.  There is no 
reason to screw up something as simple as this.
How the Gerber file looks depends on the footprint definition. 
Once one knows *exactly*

a) how the transformations work
b) that all libraries/generators(/custom made footprints) conform 
to a sensible standard
checking is as superfluous as with screw diameters and pitches and 
before that point

I don't believe it's simple enough.


I really don't know what you are talking about.  The footprint will 
show up on your layout in some orientation.  That is the 
orientation it will have on the board in the Gerber files.  How 
will the transformations affect that?  What you see is what you get.
Yes, what I see is what I get. And to see it, I have to read the 
source code of the CAD

system, unless it's stated somewhere more accessible - like in a standard ;-)


That's what you don't get.  You don't need to know diddly about the 
CAD system.  The CAD system will produce output files that match your 
layout as you have prepared it.  If it does anything else, it is very 
broken.  At most you might want to verify that the data in the XYRS 
file matches the Gerber files for a small number of representative 
parts.  Why do you think you need to verify the results by reverse 
engineering the code???  That is the stuff I am talking about over 
thinking the problem.   All you need to do is look at the output.




E.g., where is the centroid of a 3-leged part? Is it:
a) the center of the bounding box of the pads
b) the center of the bounding box of the pad centers
c) the center of gravity of the pad centers (each weight 1)
d) the center of gravity of the pad areas
e) (0, 0) in the footprint definition file (or a designated vector inthere)
...

That's what I need to know, before I can trust libraries and an XYRS files.
Tbh, I'm not particularely happy, that this seems to be handled by some
black magic withing 'pcb' instead of the library definitions.


When you find out what PCB does, a through e, what will that tell 
you?   If you don't know what the standard is, how will you know if 
your design is correct?


Rick 




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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Gabriel Paubert
On Mon, Oct 04, 2010 at 12:09:22AM +0200, Armin Faltl wrote:
 Rick Collins wrote:
 At 08:24 AM 10/3/2010, you wrote:
 Rick Collins wrote:
 I really have no idea how things work in the gEDA/PCB world.  With  
 FreePCB the library has a default orientation for parts and there 
 is a centroid vector to allow the pin 1 orientation to be set  
 compatibly with the Gerber files.  If you use someone else's design 
 you need to verify that their library parts were done correctly or  
 you need to use the same footprints which are a part of the layout  
 and so are available.  There is no reason to screw up something as  
 simple as this.
 How the Gerber file looks depends on the footprint definition. Once  
 one knows *exactly*
 a) how the transformations work
 b) that all libraries/generators(/custom made footprints) conform to  
 a sensible standard
 checking is as superfluous as with screw diameters and pitches and  
 before that point
 I don't believe it's simple enough.

 I really don't know what you are talking about.  The footprint will  
 show up on your layout in some orientation.  That is the orientation  
 it will have on the board in the Gerber files.  How will the  
 transformations affect that?  What you see is what you get.
 Yes, what I see is what I get. And to see it, I have to read the source  
 code of the CAD
 system, unless it's stated somewhere more accessible - like in a  
 standard ;-)
 E.g., where is the centroid of a 3-leged part? Is it:
 a) the center of the bounding box of the pads
 b) the center of the bounding box of the pad centers
 c) the center of gravity of the pad centers (each weight 1)
 d) the center of gravity of the pad areas
 e) (0, 0) in the footprint definition file (or a designated vector inthere)

Take as an example a SOT89 transistor like NXP's BCX52-16 (I've 
just used one in a recent design) and look at the recommended footprints: 

Package page: http://www.nxp.com/#/page/content=[f=/packages/SOT89.xml]
Package drawing: http://www.nxp.com/documents/outline_drawing/sot089_po.pdf
Reflow footprint: http://www.nxp.com/documents/reflow_soldering/sot089_fr.pdf

I'm not sure what point a pick and place machine would like to
use as centroid, probably the crossing of the two axes in the
last drawing. This apparently rules out options b, c, and d, but
seems to work with option a.
 
I'm guessing here, but pick and place machine have to orientate the 
part very fast, so it is important that they pick the component from
a principal axis of inertia. It is not always easy to determine where
the axis lies when the component is asymmetric, which is frequent with
power components.

For another example, look a DPAK or D2PAK components (SOT404, SOT428, etc).
I'm not even sure that they option a) would work, but it might be 
a good default, provided you can override it.

Regards,
Gabriel


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Re: gEDA-user: new footprint guidelines

2010-10-03 Thread Rick Collins

At 10:23 PM 10/3/2010, you wrote:

On Mon, Oct 04, 2010 at 12:09:22AM +0200, Armin Faltl wrote:
 Rick Collins wrote:
 At 08:24 AM 10/3/2010, you wrote:
 Rick Collins wrote:
 I really have no idea how things work in the gEDA/PCB world.  With
 FreePCB the library has a default orientation for parts and there
 is a centroid vector to allow the pin 1 orientation to be set
 compatibly with the Gerber files.  If you use someone else's design
 you need to verify that their library parts were done correctly or
 you need to use the same footprints which are a part of the layout
 and so are available.  There is no reason to screw up something as
 simple as this.
 How the Gerber file looks depends on the footprint definition. Once
 one knows *exactly*
 a) how the transformations work
 b) that all libraries/generators(/custom made footprints) conform to
 a sensible standard
 checking is as superfluous as with screw diameters and pitches and
 before that point
 I don't believe it's simple enough.

 I really don't know what you are talking about.  The footprint will
 show up on your layout in some orientation.  That is the orientation
 it will have on the board in the Gerber files.  How will the
 transformations affect that?  What you see is what you get.
 Yes, what I see is what I get. And to see it, I have to read the source
 code of the CAD
 system, unless it's stated somewhere more accessible - like in a
 standard ;-)
 E.g., where is the centroid of a 3-leged part? Is it:
 a) the center of the bounding box of the pads
 b) the center of the bounding box of the pad centers
 c) the center of gravity of the pad centers (each weight 1)
 d) the center of gravity of the pad areas
 e) (0, 0) in the footprint definition file (or a designated vector inthere)

Take as an example a SOT89 transistor like NXP's BCX52-16 (I've
just used one in a recent design) and look at the recommended footprints:

Package page: http://www.nxp.com/#/page/content=[f=/packages/SOT89.xml]
Package drawing: http://www.nxp.com/documents/outline_drawing/sot089_po.pdf
Reflow footprint: http://www.nxp.com/documents/reflow_soldering/sot089_fr.pdf

I'm not sure what point a pick and place machine would like to
use as centroid, probably the crossing of the two axes in the
last drawing. This apparently rules out options b, c, and d, but
seems to work with option a.

I'm guessing here, but pick and place machine have to orientate the
part very fast, so it is important that they pick the component from
a principal axis of inertia. It is not always easy to determine where
the axis lies when the component is asymmetric, which is frequent with
power components.

For another example, look a DPAK or D2PAK components (SOT404, SOT428, etc).
I'm not even sure that they option a) would work, but it might be
a good default, provided you can override it.


Pick and place machine operators don't want you to tell them how to 
pick a part.  All they want from you is to tell them where on the 
board to put it.  That is why the XYRS file uses the centroid and not 
the center of mass.


The centroid is just the center of the extents of the part or the 
footprint.  It doesn't matter if the part has one, two, three or 
three hundred pins.  Just draw the outline of the entire part and 
find the center.  There are some parts where this can be a bit 
tricky, but those would be some really odd asymmetric switches and 
the like.  I know of no ICs that need anything more than a 
rectangular outline to find the centroid.


I don't know why there is a need to reinvent PCB assembly.  It is 
kept simple just because the more complex it is made, the less likely 
it will work right.


Rick  




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Re: gEDA-user: new footprint guidelines

2010-10-02 Thread Steven Michalske
FYI gerbv will put the xy file generated by pcb onto your gerbers.

Steve

On Sat, Oct 2, 2010 at 10:42 AM, Steven Michalske smichal...@gmail.com wrote:
 As you guys continue to debate this...  Look at how pcb makes the xyrs data 
 files. You'll findout that it generates it from the pcb file not the library. 
  It takes the center of the part from the pins and pads.  Then it puts pin 1 
 somewhere consistent.  See the source for details.




 On Oct 2, 2010, at 5:55 AM, Rick Collins gnuarm.2...@arius.com wrote:

 At 05:34 PM 10/1/2010, you wrote:
 Rick Collins wrote:

 If for whatever reason the designer used 2 different footprints for
 the same part occuring
 several times on a board, if the footprints are position/rotation
 inconsisten...
 
  I have no idea why anyone would do that.

 Real world example:
 PhD student Foo designs some super noiseless detector circuit. The
 measurements turn out a success. Researcher Bar, a long time friend who
 works on some unrelated project, asks Foo for help to get him started on
 noiseless detector. PhD Foo gladly provides the schematic and layout. For
 his project Bar needs to add some minor features to the hardware. Of course,
 she uses a different local library than Foo ...


  Sure the designer can totally screw up a design.

 I wouldn't call this totally screwed.

 If you work on a design and use a different, incompatible library from the 
 original without checking for consistency, yes, the designer totally screwed 
 up.

 I really have no idea how things work in the gEDA/PCB world.  With FreePCB 
 the library has a default orientation for parts and there is a centroid 
 vector to allow the pin 1 orientation to be set compatibly with the Gerber 
 files.  If you use someone else's design you need to verify that their 
 library parts were done correctly or you need to use the same footprints 
 which are a part of the layout and so are available.  There is no reason to 
 screw up something as simple as this.

 Oh, I almost forgot, NEVER ask a PhD anything to design PCBs.  What the 
 heck are you thinking???

 Rick


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Re: gEDA-user: new footprint guidelines

2010-10-02 Thread Rick Collins
How does that work?  I'd like to try that.  I guess it will only work 
for an XYRS file generated by PCB.  What is that format?  Maybe I can 
convert my XYRS file into that and check it.


Rick


At 03:56 AM 10/2/2010, you wrote:

FYI gerbv will put the xy file generated by pcb onto your gerbers.

Steve

On Sat, Oct 2, 2010 at 10:42 AM, Steven Michalske 
smichal...@gmail.com wrote:
 As you guys continue to debate this...  Look at how pcb makes the 
xyrs data files. You'll findout that it generates it from the pcb 
file not the library.  It takes the center of the part from the 
pins and pads.  Then it puts pin 1 somewhere consistent.  See the 
source for details.





 On Oct 2, 2010, at 5:55 AM, Rick Collins gnuarm.2...@arius.com wrote:

 At 05:34 PM 10/1/2010, you wrote:
 Rick Collins wrote:

 If for whatever reason the designer used 2 different footprints for
 the same part occuring
 several times on a board, if the footprints are position/rotation
 inconsisten...
 
  I have no idea why anyone would do that.

 Real world example:
 PhD student Foo designs some super noiseless detector circuit. The
 measurements turn out a success. Researcher Bar, a long time friend who
 works on some unrelated project, asks Foo for help to get him started on
 noiseless detector. PhD Foo gladly provides the schematic and layout. For
 his project Bar needs to add some minor features to the 
hardware. Of course,

 she uses a different local library than Foo ...


  Sure the designer can totally screw up a design.

 I wouldn't call this totally screwed.

 If you work on a design and use a different, incompatible 
library from the original without checking for consistency, yes, 
the designer totally screwed up.


 I really have no idea how things work in the gEDA/PCB 
world.  With FreePCB the library has a default orientation for 
parts and there is a centroid vector to allow the pin 1 orientation 
to be set compatibly with the Gerber files.  If you use someone 
else's design you need to verify that their library parts were done 
correctly or you need to use the same footprints which are a part 
of the layout and so are available.  There is no reason to screw up 
something as simple as this.


 Oh, I almost forgot, NEVER ask a PhD anything to design 
PCBs.  What the heck are you thinking???


 Rick


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Re: gEDA-user: new footprint guidelines

2010-10-01 Thread Armin Faltl

Rick Collins wrote:

Where I want to get us, is being a consistent customer, for whom they
no longer need to think about step b).


From what I can tell, they don't bother with the two steps.  The 
machine picks the part from the feeder and before placing it, the 
operator verifies it is oriented correctly.  Done once for a given 
feeder and a given side of your board, the rest of the parts from that 
feeder should be good.
If for whatever reason the designer used 2 different footprints for the 
same part occuring
several times on a board, if the footprints are position/rotation 
inconsisten...
This is 100% reliable and not really a lot of time on their part.  
Even if they do the steps you are talking about, they will do the step 
I have outlined.  They aren't engineers and they don't think like 
engineers.  They don't want to figure out what things don't work, they 
just want to make them work.  Their way is much easier in the long run 
I am sure.
The guy talking to me has 'MSc.' before his name ;-) No idea how much 
he's involved with the

actual operation of the machines.
Even austrian farmers try to figure out and avoid reasons for problems - 
no cowboy mentality?

See above / please check yourself.


I don't have PCB, so I can't check.
in that case you have to believe me or others, that with the internal 
coordinate system

of 'pcb' X+ is to the right and Y+ is down.

The assembly house I'm talking to, offers to provide standard parts. 
I imagine,
they use a combination of machine vision and having resolved step a) 
from

above once and forever with their part suppliers.


When you say parts, do you  mean footprint data for the CAD packages?
No, I mean this assembly house holds some standard parts in store (0603, 
0805 resitors, caps,...
of common values) and will sell them to you if you like - can save you 
and them

some hassle.
The bottom line is, ask your assembler what they want.  Don't assume 
anything.

I will.

[snip]

About the .xy-file I'll have to read, how the footprint coordinates
and placement in the board influence the actual values. I think it
will be a bit tricky to check the footprints, since pcb doesn't show
the true coordinates but computes an offset on the fly to make all
screen coordinates positive - this is a bad idea for working on 
.fp-files.


That doesn't make a lot of sense to me, but I'm not sure why it is bad. 

To check, whether all the footprints I use conform to IPC-7351(B), esp.
if the centroid is at (0, 0) of footprint it would be easiest, to just 
load them
into the design program. But pcb is cheating on you: the 
footprint-definition

describes say a 2-pad part with pad-centers at (-2.0mm, 0mm), (2.0mm, 0mm)
and centroid at (0mm, 0mm). When loading the footprint definition 
(that's the .fp-file)

on it's own, pcb will do some guesswork to squeeze everything in it's
positive coordinate quadrant and compute an offset (failing occasionally 
btw.

leaving parts of text and lines in nirvana).
Then it will tell you that above pad-centers are at (0.7mm, 1.5mm), 
(4.7mm, 1.5mm)
and center mark at (2.7mm, 1.5mm). The same applies if the definition 
had been
(2000, -100), (2004, -100) and (2002, -100) - there's no way to tell the 
numbers

in the definition by looking at the GUI.

And what I'm trying to figure out atm, to verify the data to be sent to the
assembly house is, how the footprint definition, the guess work and the
actual placement get munched into the XYRS file.
I use 0,0 as the lower left corner of the board and my fab drawing 
gives coordinates of the fiducial marks on the board along with major 
drill holes (like mounting points).  So all coordinates on the board 
are positive.  Why would you want it different?  I don't know what a 
.fp file is.
I don't want it different for the board (which would require reversing 
Y-orientation in pcb),

but for a loaded footprint definition.


BTW, all part coordinates should be wrt the centroid of the part, not 
pin 1.  Some CAD packages used to use pin 1, but it is standard 
practice to use the package centroid now.
Centroid always appeared natural to me - it's the best position for 
physical rotation axis as well .


What sort of checking of the footprints do you want to do?  You should 
use a Gerber viewer to verify the Gerber files.  Nothing inside the 
CAD system matters if the Gerber files aren't right.  What would be 
great is a viewer that understands the part shapes and positions the 
parts according to the XYRS file on top of the Gerber file images so 
you can verify alignment and orientation.


Since the assembly house won't have/use my footprint definitions and I 
don't want
to make a drawing of each and every part, if a standard clearly states, 
how it looks,
I have to check, whether the CAD-internal definitions conform to the 
standard.
If no standard existed at all and I really have to make drawings with 
whatever tool,
I still have to confirm the CAD-internal definition is identical to the 
drawings.


Re: gEDA-user: new footprint guidelines

2010-10-01 Thread Rick Collins

At 02:47 PM 10/1/2010, you wrote:

Rick Collins wrote:

Where I want to get us, is being a consistent customer, for whom they
no longer need to think about step b).


From what I can tell, they don't bother with the two steps.  The 
machine picks the part from the feeder and before placing it, the 
operator verifies it is oriented correctly.  Done once for a given 
feeder and a given side of your board, the rest of the parts from 
that feeder should be good.
If for whatever reason the designer used 2 different footprints for 
the same part occuring
several times on a board, if the footprints are position/rotation 
inconsisten...


I have no idea why anyone would do that.  Sure the designer can 
totally screw up a design.  What is your point?




This is 100% reliable and not really a lot of time on their part.
Even if they do the steps you are talking about, they will do the 
step I have outlined.  They aren't engineers and they don't think 
like engineers.  They don't want to figure out what things don't 
work, they just want to make them work.  Their way is much easier 
in the long run I am sure.
The guy talking to me has 'MSc.' before his name ;-) No idea how 
much he's involved with the

actual operation of the machines.
Even austrian farmers try to figure out and avoid reasons for 
problems - no cowboy mentality?


I don't care much about Austrian farmers.  I am talking about what 
board assembly houses do.  I am sure they are capable of working with 
specs and heading problems off at the pass.  But they seem to know 
what works best for them and assuming that everyone from the three 
different camps are on the same page is not something that works for 
them I gather.




See above / please check yourself.


I don't have PCB, so I can't check.
in that case you have to believe me or others, that with the 
internal coordinate system

of 'pcb' X+ is to the right and Y+ is down.


Why do I care what any PCB package uses internally?  If they don't 
have positive Y up and positive X down at the user interface, how the 
heck am I supposed to coordinate that with Gerber files and the rest 
of the world?  Why not use polar coordinates?  Are you talking about 
something truly internal or at the user interface?



The assembly house I'm talking to, offers to provide standard parts. 
I imagine,

they use a combination of machine vision and having resolved step a) from
above once and forever with their part suppliers.


When you say parts, do you  mean footprint data for the CAD packages?
No, I mean this assembly house holds some standard parts in store 
(0603, 0805 resitors, caps,...
of common values) and will sell them to you if you like - can save 
you and them

some hassle.


I use full turnkey.  They buy all the parts I need.  So far it has 
been TONS easier and I am still making good profits.



The bottom line is, ask your assembler what they want.  Don't 
assume anything.

I will.

[snip]

About the .xy-file I'll have to read, how the footprint coordinates
and placement in the board influence the actual values. I think it
will be a bit tricky to check the footprints, since pcb doesn't show
the true coordinates but computes an offset on the fly to make all
screen coordinates positive - this is a bad idea for working on .fp-files.


That doesn't make a lot of sense to me, but I'm not sure why it is bad.

To check, whether all the footprints I use conform to IPC-7351(B), esp.
if the centroid is at (0, 0) of footprint it would be easiest, to 
just load them

into the design program. But pcb is cheating on you: the footprint-definition
describes say a 2-pad part with pad-centers at (-2.0mm, 0mm), (2.0mm, 0mm)
and centroid at (0mm, 0mm). When loading the footprint definition 
(that's the .fp-file)

on it's own, pcb will do some guesswork to squeeze everything in it's
positive coordinate quadrant and compute an offset (failing occasionally btw.
leaving parts of text and lines in nirvana).

Then it will tell you that above pad-centers are at (0.7mm, 1.5mm), 
(4.7mm, 1.5mm)

and center mark at (2.7mm, 1.5mm). The same applies if the definition had been
(2000, -100), (2004, -100) and (2002, -100) - there's no way to tell 
the numbers

in the definition by looking at the GUI.


I don't care much how a CAD program works internally.  But it has to 
use the centroid of the part for indicating the coordinates of the 
part location or it is not compatible with the assembly system.   My 
assembly house didn't care much about the rotations since that is 
easily verifiable and fixed.  But if the coordinates are offset from 
the centroid they claim to have a hard time finding and fixing 
that.  The only coordinates that matter are what the designer sees 
and what shows up in the XYRS file.  I don't care at all how the CAD 
system arrives at the values.




And what I'm trying to figure out atm, to verify the data to be sent to the
assembly house is, how the footprint definition, the guess work and the
actual placement get 

Re: gEDA-user: new footprint guidelines

2010-10-01 Thread Kai-Martin Knaak
Armin Faltl wrote:

 I think registration marks help a lot. Attached you find my favourite
 mark, that regrettably can't be converted into a footprint, because it 
 contains polygons.

I converted it to a footprint anyway ;-)
The central corner can be done with square pads. The pads are exposed copper 
for better visibility. They include the nopaste flag, so they don't make it 
to the paste layer. 
-- see attachment

---)kaimartin(---
-- 
Kai-Martin Knaak  tel: +49-511-762-2895
Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
GPG key:http://pgp.mit.edu:11371/pks/lookup?search=Knaak+kmkop=get

mark_2.fp
Description: application/pcb-footprint


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Re: gEDA-user: new footprint guidelines

2010-10-01 Thread Kai-Martin Knaak
Rick Collins wrote:

If for whatever reason the designer used 2 different footprints for 
the same part occuring
several times on a board, if the footprints are position/rotation 
inconsisten...
 
 I have no idea why anyone would do that.

Real world example: 
PhD student Foo designs some super noiseless detector circuit. The 
measurements turn out a success. Researcher Bar, a long time friend who 
works on some unrelated project, asks Foo for help to get him started on 
noiseless detector. PhD Foo gladly provides the schematic and layout. For 
his project Bar needs to add some minor features to the hardware. Of course, 
she uses a different local library than Foo ... 


 Sure the designer can totally screw up a design.  

I wouldn't call this totally screwed.

---)kaimartin(---
-- 
Kai-Martin Knaak  tel: +49-511-762-2895
Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
GPG key:http://pgp.mit.edu:11371/pks/lookup?search=Knaak+kmkop=get



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Re: gEDA-user: new footprint guidelines

2010-10-01 Thread Rick Collins

At 05:34 PM 10/1/2010, you wrote:

Rick Collins wrote:

If for whatever reason the designer used 2 different footprints for
the same part occuring
several times on a board, if the footprints are position/rotation
inconsisten...

 I have no idea why anyone would do that.

Real world example:
PhD student Foo designs some super noiseless detector circuit. The
measurements turn out a success. Researcher Bar, a long time friend who
works on some unrelated project, asks Foo for help to get him started on
noiseless detector. PhD Foo gladly provides the schematic and layout. For
his project Bar needs to add some minor features to the hardware. Of course,
she uses a different local library than Foo ...


 Sure the designer can totally screw up a design.

I wouldn't call this totally screwed.


If you work on a design and use a different, incompatible library 
from the original without checking for consistency, yes, the designer 
totally screwed up.


I really have no idea how things work in the gEDA/PCB world.  With 
FreePCB the library has a default orientation for parts and there is 
a centroid vector to allow the pin 1 orientation to be set compatibly 
with the Gerber files.  If you use someone else's design you need to 
verify that their library parts were done correctly or you need to 
use the same footprints which are a part of the layout and so are 
available.  There is no reason to screw up something as simple as this.


Oh, I almost forgot, NEVER ask a PhD anything to design PCBs.  What 
the heck are you thinking???


Rick 




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Re: gEDA-user: new footprint guidelines

2010-10-01 Thread Steven Michalske
As you guys continue to debate this...  Look at how pcb makes the xyrs data 
files. You'll findout that it generates it from the pcb file not the library.  
It takes the center of the part from the pins and pads.  Then it puts pin 1 
somewhere consistent.  See the source for details.




On Oct 2, 2010, at 5:55 AM, Rick Collins gnuarm.2...@arius.com wrote:

 At 05:34 PM 10/1/2010, you wrote:
 Rick Collins wrote:
 
 If for whatever reason the designer used 2 different footprints for
 the same part occuring
 several times on a board, if the footprints are position/rotation
 inconsisten...
 
  I have no idea why anyone would do that.
 
 Real world example:
 PhD student Foo designs some super noiseless detector circuit. The
 measurements turn out a success. Researcher Bar, a long time friend who
 works on some unrelated project, asks Foo for help to get him started on
 noiseless detector. PhD Foo gladly provides the schematic and layout. For
 his project Bar needs to add some minor features to the hardware. Of course,
 she uses a different local library than Foo ...
 
 
  Sure the designer can totally screw up a design.
 
 I wouldn't call this totally screwed.
 
 If you work on a design and use a different, incompatible library from the 
 original without checking for consistency, yes, the designer totally screwed 
 up.
 
 I really have no idea how things work in the gEDA/PCB world.  With FreePCB 
 the library has a default orientation for parts and there is a centroid 
 vector to allow the pin 1 orientation to be set compatibly with the Gerber 
 files.  If you use someone else's design you need to verify that their 
 library parts were done correctly or you need to use the same footprints 
 which are a part of the layout and so are available.  There is no reason to 
 screw up something as simple as this.
 
 Oh, I almost forgot, NEVER ask a PhD anything to design PCBs.  What the 
 heck are you thinking???
 
 Rick 
 
 
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Re: gEDA-user: new footprint guidelines

2010-09-30 Thread Steven Michalske





On Sep 30, 2010, at 7:00 AM, Armin Faltl armin.fa...@aon.at wrote:

 Yes and No. The number of practical orientations a board and part can have 
 are very limited,
 but to check them, until now a human will be involved. True automation 
 readines requires
 that you can feed the file into the machine, the machine knows, where it's 
 fixtures are
 and therefore will correctly transform design positions to machine positions 
 without
 manual intervention. The operator just has to follow the rule, that the (0, 
 0) marking
 on the board (to be invented) has to be at the fixture with the red dot.
 
 To help everyone involved, I include 'TOP' and 'BOT' in my copyright notices, 
 written
 in copper. My current board isn't square, but then I could state, that the 
 baseline
 of the copyright is parallel to X-axis in the XYRS file.

Would registration marks help with this?   Three points forming approximately a 
90 degree corner. Would give the ability to detect +x,+y
I know our smt lines heavily depend on these marks.
Steve


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Re: gEDA-user: new footprint guidelines

2010-09-30 Thread Steven Michalske





On Sep 30, 2010, at 7:43 AM, Rick Collins gnuarm.2...@arius.com wrote:

 Trouble is that the machine doesn't know how the parts are oriented in the 
 feeders.  Rather than trust that the system works if they get each piece 
 right, they manually run through an sample of each component type to make 
 sure it is placed on the board right.  That is all they care about and you 
 only do this once for a given board.  They call this setup and charge a 
 couple of hundred dollars for it.  Not enough of a charge to worry about and 
 it gives them a warm fuzzy feeling that they aren't screwing up.
 

I know that the newer placement machines have cameras to detect orientation of 
the parts.


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Re: gEDA-user: new footprint guidelines

2010-09-30 Thread Steven Michalske





On Sep 30, 2010, at 7:43 AM, Rick Collins gnuarm.2...@arius.com wrote:

 they manually run through an sample of each component type to make sure it is 
 placed on the board right.  That is all they care about and you only do this 
 once for a given board.  They call this setup and charge a couple of 
 hundred dollars for it.  Not enough of a charge to worry about and it gives 
 them a warm fuzzy feeling that they aren't screwing up.

My favorite is when they place the parts onto the boards with double stick tape 
and measure each part by hand.


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Re: gEDA-user: new footprint guidelines

2010-09-30 Thread Armin Faltl



Steven Michalske wrote:

Would registration marks help with this?   Three points forming approximately a 
90 degree corner. Would give the ability to detect +x,+y
I know our smt lines heavily depend on these marks.
Steve
  

I think registration marks help a lot. Attached you find my favourite mark,
that regrettably can't be converted into a footprint, because it contains
polygons. It's very good for machine vision, gives sub-pixel accuracy.

Since they allow to measure board manufacturing distortions, I'd eventually
place 3-4 marks along each side. Using different marks to indicate axes.


regmark.pcb
Description: application/pcb-layout


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Re: gEDA-user: new footprint guidelines

2010-09-29 Thread Armin Faltl

Hi,

Rick Collins wrote:

At 04:53 PM 9/28/2010, you wrote:
For all those, that follow the discussion from here or vaguely 
remember some other rotations:


Rick Collins wrote:
I had to go through all this some time ago and recently I wanted to 
iron out all the difficulties so that the assembly house could use 
my XYRS file (location and rotation data) directly without alteration.

That ended up being a fool's errand, but I did learn a few things.
IPC has a standard for this which everyone seems to use.  For two 
pin symmetrical parts, pin one is to the left.  For IC type parts, 
pin one is in the upper left quadrant for parts with pin one in a 
corner or for parts where pin one is in the center of a side pin one 
is on the upper most side.  This is the zero degree rotation point 
for the part.  All rotations are counter-clockwise from this position.
on 2010-08-15 Rick wrote in thread 'Specification of Rotations for 
Auto Assembly':
I just found something that changes what I thought I knew.  I have a 
PDF of an IPC magazine from 2005 where they are touting a leap 
forward in land pattern generation.  An illustration showing pin 1 
in the upper left for SOT components is what I used as my reference.  
That and the post in the FreePCB forum of a normally very reliable 
source.  But I found a copy of IPC-7351 and it clearly says that for 
SOT and most other IC parts, the original rotation is with pin 1 in 
the LOWER left.  That is what FreePCB does in the library editor by 
default. 


This isn't Ricks fault: reading the 2005 IPC-7351 I can confirm this, 
while the 2009 IPC-7351B says,

that pin 1 is in the upper left corner ;-)
Shall I comment on this ? I'll just use upper left...


I'm not sure what you are saying.  Did you have a point you wanted to 
make?
The point I wanted to make is, that there's nothing wrong with our 
memories but
that the 2009 version of IPC-7351 contradicts the 2005 version (probably 
2003 as I see now),
maybe in order to conform to EIAJ/ANSI 481C. So this conformance should 
be veryfied.


I went through a very lengthy search for a rational basis for picking 
a standard.  Virtually no one seemed to actually know the source of 
the standard they used or what anyone else was using.  It seems like 
the board fab and assembly business is full of cowboys who just want 
to make the current project work rather than to figure out a system 
that would help everyone.  In the end I found that the incorrect 
IPC-7351 that I found was an initial short form version from 2003, 
limited to naming conventions and a brief listing of pin 1 
orientations, not a full spec.  I had also found some other materials 
that had wrong information attributed to IPC-7351, but not official 
(dated in 2003).  The officially released standard came out after, in 
February 2005, with the pin 1 orientation of all ICs either in the top 
left or the top.  Without knowing the whys, I can see that IPC-7351 
seems to be what is more supported than anything else.  IPC claims 
that IPC-7351 matches EIAJ/ANSI 481C.  I have not found an official 
copy of IPC-7351 that shows any other orientation than what was 
stated.  If you have an official copy of the released IPC-7351 spec 
that says pin 1 of ICs is anywhere other than top or top left, I would 
like to see it.


Regretably I do not have any official version (bought in paper directly 
from the relevant standads body)
but only pdf-files from the internet, that show the different names 
IPC-7351 and IPC-7351B and
the respective release dates of 2005 and 2009. Neither do I have an 
EIAJ/ANSI 481C paper.

The latest reference I found now is:
   http://landpatterns.ipc.org/IPC-7351BNamingConvention.pdf
The old version I may have been looking at is 2003, not 2005:
   
http://www.pcbstandards.com/forums/attachment.php?attachmentid=501d=1064619067

about EIAJ/ANSI I found only:
http://www.smtnet.com/library/files/upload/The-Universal-PCB-Design-Grid-System.pdf
http://www.thefreelibrary.com/The+future+of+CAD+libraries%3A+will+IPC-7351+be+adopted+globally%3F+Take...-a0129548051

All pdf's I have do not specify any coordinate axe direction, so one is 
free to choose
and it's not relevant for rotation as long as the CAD-system has a fixed 
top side for the design.
Real boards of course tumble around in space with 6 degrees of freedom 
as do parts
so here the crazy busines with coordinate systems goes on, since the fab 
may have

no intrinsic way to tell where top was in the design.

(I'm used to question coordiante systems, since mechanical (3d) cad will 
orient

your model on the screen any way you like.)


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Re: gEDA-user: new footprint guidelines

2010-09-29 Thread Rick Collins

At 08:38 AM 9/29/2010, you wrote:

Hi,

Rick Collins wrote:

At 04:53 PM 9/28/2010, you wrote:
For all those, that follow the discussion from here or vaguely 
remember some other rotations:


Rick Collins wrote:
I had to go through all this some time ago and recently I wanted 
to iron out all the difficulties so that the assembly house could 
use my XYRS file (location and rotation data) directly without alteration.

That ended up being a fool's errand, but I did learn a few things.
IPC has a standard for this which everyone seems to use.  For 
two pin symmetrical parts, pin one is to the left.  For IC type 
parts, pin one is in the upper left quadrant for parts with pin 
one in a corner or for parts where pin one is in the center of a 
side pin one is on the upper most side.  This is the zero degree 
rotation point for the part.  All rotations are counter-clockwise 
from this position.
on 2010-08-15 Rick wrote in thread 'Specification of Rotations for 
Auto Assembly':
I just found something that changes what I thought I knew.  I 
have a PDF of an IPC magazine from 2005 where they are touting a 
leap forward in land pattern generation.  An illustration 
showing pin 1 in the upper left for SOT components is what I used 
as my reference.
That and the post in the FreePCB forum of a normally very reliable 
source.  But I found a copy of IPC-7351 and it clearly says that 
for SOT and most other IC parts, the original rotation is with pin 
1 in the LOWER left.  That is what FreePCB does in the library 
editor by default. 


This isn't Ricks fault: reading the 2005 IPC-7351 I can confirm 
this, while the 2009 IPC-7351B says,

that pin 1 is in the upper left corner ;-)
Shall I comment on this ? I'll just use upper left...


I'm not sure what you are saying.  Did you have a point you wanted to make?
The point I wanted to make is, that there's nothing wrong with our 
memories but
that the 2009 version of IPC-7351 contradicts the 2005 version 
(probably 2003 as I see now),
maybe in order to conform to EIAJ/ANSI 481C. So this conformance 
should be veryfied.


Do you have a copy of the 2003 version of IPC-7351?  I think there 
was no 2003 version of the spec.  If I understand the little bit I 
can find on this it was only released in 2005.



I went through a very lengthy search for a rational basis for 
picking a standard.  Virtually no one seemed to actually know the 
source of the standard they used or what anyone else was using.  It 
seems like the board fab and assembly business is full of cowboys 
who just want to make the current project work rather than to 
figure out a system that would help everyone.  In the end I found 
that the incorrect IPC-7351 that I found was an initial short form 
version from 2003, limited to naming conventions and a brief 
listing of pin 1 orientations, not a full spec.  I had also found 
some other materials that had wrong information attributed to 
IPC-7351, but not official (dated in 2003).  The officially 
released standard came out after, in February 2005, with the pin 1 
orientation of all ICs either in the top left or the top.  Without 
knowing the whys, I can see that IPC-7351 seems to be what is more 
supported than anything else.  IPC claims that IPC-7351 matches 
EIAJ/ANSI 481C.  I have not found an official copy of IPC-7351 that 
shows any other orientation than what was stated.  If you have an 
official copy of the released IPC-7351 spec that says pin 1 of ICs 
is anywhere other than top or top left, I would like to see it.
Regretably I do not have any official version (bought in paper 
directly from the relevant standads body)
but only pdf-files from the internet, that show the different names 
IPC-7351 and IPC-7351B and
the respective release dates of 2005 and 2009. Neither do I have an 
EIAJ/ANSI 481C paper.

The latest reference I found now is:
   http://landpatterns.ipc.org/IPC-7351BNamingConvention.pdf
The old version I may have been looking at is 2003, not 2005:

http://www.pcbstandards.com/forums/attachment.php?attachmentid=501d=1064619067


These are the naming conventions only and do not explain anything, 
they just list some basics.  The full spec from Feb 2005 is 92 
pages.  This rev has no suffix letter.  There has been a rev A in Feb 
2007 and and a rev B in 2010.  I don't believe any of the released 
revisions change any footprints that have been published, but rather 
add new footprints.



about EIAJ/ANSI I found only:
http://www.smtnet.com/library/files/upload/The-Universal-PCB-Design-Grid-System.pdf
http://www.thefreelibrary.com/The+future+of+CAD+libraries%3A+will+IPC-7351+be+adopted+globally%3F+Take...-a0129548051


I don't find any info on EIAJ/ANSI 481C in the first reference.  The 
second is the same article I found the referrence in.  Tom Hausherr 
had his article published in a number of publications in the Feb 2005 
time frame.  Or at least the same article shows up in a number of places.



All pdf's I have do not specify any coordinate axe 

Re: gEDA-user: new footprint guidelines

2010-09-29 Thread Rick Collins

At 07:00 PM 9/29/2010, you wrote:

Rick Collins wrote:
The point I wanted to make is, that there's nothing wrong with our 
memories but
that the 2009 version of IPC-7351 contradicts the 2005 version 
(probably 2003 as I see now),
maybe in order to conform to EIAJ/ANSI 481C. So this conformance 
should be veryfied.


Do you have a copy of the 2003 version of IPC-7351?  I think there 
was no 2003 version of the spec.  If I understand the little bit I 
can find on this it was only released in 2005.

Apparently not - only the URL below with the 2003 note in the footer.


I went through a very lengthy search for a rational basis for 
picking a standard.  Virtually no one seemed to actually know the 
source of the standard they used or what anyone else was 
using.  It seems like the board fab and assembly business is full 
of cowboys who just want to make the current project work rather 
than to figure out a system that would help everyone.  In the end 
I found that the incorrect IPC-7351 that I found was an initial 
short form version from 2003, limited to naming conventions and a 
brief listing of pin 1 orientations, not a full spec.  I had also 
found some other materials that had wrong information attributed 
to IPC-7351, but not official (dated in 2003).  The officially 
released standard came out after, in February 2005, with the pin 
1 orientation of all ICs either in the top left or the 
top.  Without knowing the whys, I can see that IPC-7351 seems to 
be what is more supported than anything else.  IPC claims that 
IPC-7351 matches EIAJ/ANSI 481C.  I have not found an official 
copy of IPC-7351 that shows any other orientation than what was 
stated.  If you have an official copy of the released IPC-7351 
spec that says pin 1 of ICs is anywhere other than top or top 
left, I would like to see it.
Regretably I do not have any official version (bought in paper 
directly from the relevant standads body)
but only pdf-files from the internet, that show the different 
names IPC-7351 and IPC-7351B and
the respective release dates of 2005 and 2009. Neither do I have 
an EIAJ/ANSI 481C paper.

The latest reference I found now is:
   http://landpatterns.ipc.org/IPC-7351BNamingConvention.pdf
The old version I may have been looking at is 2003, not 2005:

http://www.pcbstandards.com/forums/attachment.php?attachmentid=501d=1064619067 



These are the naming conventions only and do not explain anything, 
they just list some basics.  The full spec from Feb 2005 is 92 pages.
This rev has no suffix letter.  There has been a rev A in Feb 2007 
and and a rev B in 2010.  I don't believe any of the released 
revisions change any footprints that have been published, but 
rather add new footprints.

On the last page of the pcbstandards.com-URL there is a 16-item list titled
Component Zero Rotations Pin 1 Location:. It describles pin 1 of a e.g.
SOIC, SOP, TSOP, etc. as at bottom left.
This is no longer the case in the 2009 and 2010 versions.


This is just a 3 page list of the land pattern naming 
conventions.  This is not really the standard at all.  The standard 
document is 92 pages long (the 2005 version) and has five pages of 
very detailed drawings of each part type showing pin 1 
orientations.  I can't find a copy of the newer revisions that I 
don't have to pay $100 for.  The point is that when this was 
published in 2003, it was not a standard yet as far as I can 
tell.  The original revision of the full standard came out in Feb 
2005 and has no suffix.  The 2007 and 2009 standards (A and B 
respectively) should have the same detailed drawings of parts and 
land patterns showing pin 1 orientations.  I can send you this doc if 
you would like.




about EIAJ/ANSI I found only:
http://www.smtnet.com/library/files/upload/The-Universal-PCB-Design-Grid-System.pdf 

http://www.thefreelibrary.com/The+future+of+CAD+libraries%3A+will+IPC-7351+be+adopted+globally%3F+Take...-a0129548051 



I don't find any info on EIAJ/ANSI 481C in the first 
reference.  The second is the same article I found the referrence 
in.  Tom Hausherr had his article published in a number of 
publications in the Feb 2005 time frame.  Or at least the same 
article shows up in a number of places.

Sorry, there isn't really any info, the standard is just mentioned I think.
There are some sites claiming to provide EIA-481-D-2008 for download.
They all require registration and since they look a bit like warez 
distributors I didn't.


All pdf's I have do not specify any coordinate axe direction, so 
one is free to choose
and it's not relevant for rotation as long as the CAD-system has a 
fixed top side for the design.
Real boards of course tumble around in space with 6 degrees of 
freedom as do parts
so here the crazy busines with coordinate systems goes on, since 
the fab may have

no intrinsic way to tell where top was in the design.

(I'm used to question coordiante systems, since mechanical (3d) 
cad will orient

your model on the screen any way you 

Re: gEDA-user: new footprint guidelines

2010-09-28 Thread Armin Faltl
For all those, that follow the discussion from here or vaguely remember 
some other rotations:


Rick Collins wrote:
I had to go through all this some time ago and recently I wanted to 
iron out all the difficulties so that the assembly house could use my 
XYRS file (location and rotation data) directly without alteration.  
That ended up being a fool's errand, but I did learn a few things.  
IPC has a standard for this which everyone seems to use.  For two 
pin symmetrical parts, pin one is to the left.  For IC type parts, pin 
one is in the upper left quadrant for parts with pin one in a corner 
or for parts where pin one is in the center of a side pin one is on 
the upper most side.  This is the zero degree rotation point for the 
part.  All rotations are counter-clockwise from this position.
on 2010-08-15 Rick wrote in thread 'Specification of Rotations for Auto 
Assembly':
I just found something that changes what I thought I knew.  I have a 
PDF of an IPC magazine from 2005 where they are touting a leap forward 
in land pattern generation.  An illustration showing pin 1 in the upper 
left for SOT components is what I used as my reference.  That and the 
post in the FreePCB forum of a normally very reliable source.  But I 
found a copy of IPC-7351 and it clearly says that for SOT and most other 
IC parts, the original rotation is with pin 1 in the LOWER left.  That 
is what FreePCB does in the library editor by default. 


This isn't Ricks fault: reading the 2005 IPC-7351 I can confirm this, 
while the 2009 IPC-7351B says,

that pin 1 is in the upper left corner ;-)
Shall I comment on this ? I'll just use upper left...



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Re: gEDA-user: new footprint guidelines

2010-09-28 Thread Rick Collins

At 04:53 PM 9/28/2010, you wrote:
For all those, that follow the discussion from here or vaguely 
remember some other rotations:


Rick Collins wrote:
I had to go through all this some time ago and recently I wanted to 
iron out all the difficulties so that the assembly house could use 
my XYRS file (location and rotation data) directly without alteration.

That ended up being a fool's errand, but I did learn a few things.
IPC has a standard for this which everyone seems to use.  For two 
pin symmetrical parts, pin one is to the left.  For IC type parts, 
pin one is in the upper left quadrant for parts with pin one in a 
corner or for parts where pin one is in the center of a side pin 
one is on the upper most side.  This is the zero degree rotation 
point for the part.  All rotations are counter-clockwise from this position.
on 2010-08-15 Rick wrote in thread 'Specification of Rotations for 
Auto Assembly':
I just found something that changes what I thought I knew.  I have 
a PDF of an IPC magazine from 2005 where they are touting a leap 
forward in land pattern generation.  An illustration showing pin 1 
in the upper left for SOT components is what I used as my 
reference.  That and the post in the FreePCB forum of a normally 
very reliable source.  But I found a copy of IPC-7351 and it clearly 
says that for SOT and most other IC parts, the original rotation is 
with pin 1 in the LOWER left.  That is what FreePCB does in the 
library editor by default. 


This isn't Ricks fault: reading the 2005 IPC-7351 I can confirm 
this, while the 2009 IPC-7351B says,

that pin 1 is in the upper left corner ;-)
Shall I comment on this ? I'll just use upper left...


I'm not sure what you are saying.  Did you have a point you wanted to make?

I went through a very lengthy search for a rational basis for picking 
a standard.  Virtually no one seemed to actually know the source of 
the standard they used or what anyone else was using.  It seems like 
the board fab and assembly business is full of cowboys who just want 
to make the current project work rather than to figure out a system 
that would help everyone.  In the end I found that the incorrect 
IPC-7351 that I found was an initial short form version from 2003, 
limited to naming conventions and a brief listing of pin 1 
orientations, not a full spec.  I had also found some other materials 
that had wrong information attributed to IPC-7351, but not official 
(dated in 2003).  The officially released standard came out after, in 
February 2005, with the pin 1 orientation of all ICs either in the 
top left or the top.  Without knowing the whys, I can see that 
IPC-7351 seems to be what is more supported than anything else.  IPC 
claims that IPC-7351 matches EIAJ/ANSI 481C.  I have not found an 
official copy of IPC-7351 that shows any other orientation than what 
was stated.  If you have an official copy of the released IPC-7351 
spec that says pin 1 of ICs is anywhere other than top or top left, I 
would like to see it.


Rick 




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Re: gEDA-user: new footprint guidelines

2010-09-27 Thread Rick Collins
I am curious about the reasoning for picking values of design 
rules.  I have not found the assembly houses to be very useful for 
this sort of info.  They seem to be willing to work with whatever 
they are sent and will only give feedback when something causes real 
trouble for them.



At 12:51 PM 9/24/2010, you wrote:


Yes, the old library parts are pre-hires and the pads can be way off
and should be fixed.  Thanks!

If we're hand-coding footprints, we could use 0.5mm instead of
1965 and preserve the *meaning* of the units.  We lose some
compatibility with older PCBs, but if the purpose is to update the
current distribution that shouldn't be a problem.

We should probably go with build-time generated footprint files,
rather than continue to use the m4 runtime generation.  That allows us
to use more than just m4, too.  Makefile rules for standard %.whatever
to %.fp conversions...

My general rules:

Mask should be 3 mil away from copper, and slivers should be at least
6 mil wide.  That means, if there's less than 12 mil between pads you
go with a gang-opening.


Where did you get these numbers?  Did a manufacturer give this as 
their capability limit?




Silk should not overlap the *mask opening* and should be 3 mil away at
least.  5 mil min silk lines.


Same here, who's rules are these?



Origin and license should be stored in element attributes, not file
comments, so they're copied into schematics.


IPC has developed a set of rules for designing footprints to match 
parts of all sorts and has even provided a library of data for 
this.  They provide three standard sets, Most, Nominal, Least which 
differ in the amount of land protrusion.  Armin's footprint is likely 
a Most catagory footprint from his description.  IPC-7351 seems to 
be very widely adopted and would be a great starting point for any 
footprint library.




It would probably be a good idea to have more than one design for each
footprint; one for reflow'd boards and one with longer pads for hand
soldering.

All QFN parts should have some visual aids to centering :-) On my last
board, I added four diagonal lines on the silk layer to align each
corner (like a big X), that worked out well.

Refdes should be properly placed and sized but I'm not sure what's
best.  For example, on every single RESC1608N part I place I have to
make the refdes smaller and move it off the pads.  Getting size right
is far more important than position; it's easy (and often needed
anyway) to move things around in only-text mode.


I don't bother with putting the refdes in any particular location for 
a library part.  The times a default location would work out is so 
seldom, that it just isn't worth the effort. I put the refdes in the 
middle of the library part and move it to suit the design.



Rick 




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Re: gEDA-user: new footprint guidelines

2010-09-27 Thread Armin Faltl

Just 10 minutes ago I had my 1st talk with my first assembly house.
Guess what! I'm asked to provide rotation data.
In the other mail I'm currently editing, I'm trying to provide 
definitions on

where X- and Y-axis is on a part, including where X+ is on mechanically
doubly symmetrical polar parts etc.

As of now, I'll probably have to check/provide every angle by hand,
but for future footprints, the definitions have to be absolutely clear.
If there are contradictory standards, we will have to opt for one.

As Rick said, they are able to adapt to any coordinate system, but at
least the designer must know, what he means himself ;-)

Regards, Armin


Rick Collins wrote:
I am curious about the reasoning for picking values of design rules.  
I have not found the assembly houses to be very useful for this sort 
of info.  They seem to be willing to work with whatever they are sent 
and will only give feedback when something causes real trouble for them.





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Re: gEDA-user: new footprint guidelines

2010-09-27 Thread Rick Collins
I had to go through all this some time ago and recently I wanted to 
iron out all the difficulties so that the assembly house could use my 
XYRS file (location and rotation data) directly without 
alteration.  That ended up being a fool's errand, but I did learn a 
few things.  IPC has a standard for this which everyone seems to 
use.  For two pin symmetrical parts, pin one is to the left.  For IC 
type parts, pin one is in the upper left quadrant for parts with pin 
one in a corner or for parts where pin one is in the center of a side 
pin one is on the upper most side.  This is the zero degree rotation 
point for the part.  All rotations are counter-clockwise from this position.


Then comes the really tricky part.  For parts on the bottom side, the 
general rule (not in the IPC standard) is to either view the parts 
from the bottom with the board mirrored about the Y axis with the 
same pin one orientation (upper left in the mirrored image) and 
rotation counter-clockwise, or to view the bottom from the top with 
rotation clockwise ( with the footprint mirrored about the Y axis so 
pin one is on the right, in the upper right corner or top) giving the 
same results.


All X,Y positions are with respect to the centroid of the part.

I would expect the software can do all of this, but you need to 
layout your footprint with this in mind.  In Free PCB, they use a 
centroid vector to specify the location of the centroid of the part 
and the angle of the zero degree rotational position.  Not sure how 
this is done in gEDA.


As you say, you can deviate from this and the board house will likely 
still give you correct boards as long as you are consistent.  But 
even though the parts on my board were clearly labeled with pin 1, a 
board house assembled all of my prototypes with the chips reversed 
once.  Now I am much more cautious about the XYRS file, almost paranoid...  8-S


Rick


At 10:42 AM 9/27/2010, you wrote:

Just 10 minutes ago I had my 1st talk with my first assembly house.
Guess what! I'm asked to provide rotation data.
In the other mail I'm currently editing, I'm trying to provide definitions on
where X- and Y-axis is on a part, including where X+ is on mechanically
doubly symmetrical polar parts etc.

As of now, I'll probably have to check/provide every angle by hand,
but for future footprints, the definitions have to be absolutely clear.
If there are contradictory standards, we will have to opt for one.

As Rick said, they are able to adapt to any coordinate system, but at
least the designer must know, what he means himself ;-)

Regards, Armin


Rick Collins wrote:

I am curious about the reasoning for picking values of design rules.
I have not found the assembly houses to be very useful for this 
sort of info.  They seem to be willing to work with whatever they 
are sent and will only give feedback when something causes real 
trouble for them.



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Re: gEDA-user: new footprint guidelines

2010-09-27 Thread DJ Delorie

 Mask should be 3 mil away from copper, and slivers should be at least
 6 mil wide.  That means, if there's less than 12 mil between pads you
 go with a gang-opening.
 
 Where did you get these numbers?  Did a manufacturer give this as 
 their capability limit?

Yes.  I've found this to be the usual rules for prototype services.
I suspect you can pay more for better accuracy :-)

 Silk should not overlap the *mask opening* and should be 3 mil away at
 least.  5 mil min silk lines.
 
 Same here, who's rules are these?

Many fabs automatically delete silk that overlaps mask holes.  The 3
mil rule comes from the mask rules.  Fabs I've talked to say the
mask placement is +- 3 mil.

 Origin and license should be stored in element attributes, not file
 comments, so they're copied into schematics.
 
 IPC has developed a set of rules for designing footprints to match 
 parts of all sorts and has even provided a library of data for 
 this.  They provide three standard sets, Most, Nominal, Least which 
 differ in the amount of land protrusion.  Armin's footprint is likely 
 a Most catagory footprint from his description.  IPC-7351 seems to 
 be very widely adopted and would be a great starting point for any 
 footprint library.

We have IPC footprints in the ~geda library.  Not all, but some.

 I don't bother with putting the refdes in any particular location for 
 a library part.  The times a default location would work out is so 
 seldom, that it just isn't worth the effort. I put the refdes in the 
 middle of the library part and move it to suit the design.

Agreed.  I think middle of the part, despite being bad for the *final*
board, is the best starting point.

*Size* of the refdes should be considered when making a footprint
 though.
 


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Re: gEDA-user: new footprint guidelines

2010-09-27 Thread Bob Paddock
On Mon, Sep 27, 2010 at 9:56 AM, Rick Collins gnuarm.2...@arius.com wrote:
 They [Assembly houses]
 seem to be willing to work with whatever they are sent and will only give
 feedback when something causes real trouble for them.

You have to ask, unfortunately.  When you send a new project in to a
house, ask to talk to the people on the line, about what would make
the design better.  Don't let the sales department give the no
problem  answer based on the customer is always right idea.  Talk
to the people doing the work.

If you are making only a few boards the unspoken problems don't really
mater that much, but if you are making any kind of quantity of boards
it could mater a lot in the bottom line pricing you'd get from the
assembly house.


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Re: gEDA-user: new footprint guidelines

2010-09-27 Thread Rick Collins
I've done that.  I go to the assembly house to test my boards so they 
can be repaired before I accept delivery and talk with them all the 
time.  The only complaint they have is a connector that hangs over 
the edge of the board which I can't do anything about unfortunately, 
it is due to an old mistake by my customer which would require 
obsoleting lots of equipment in the field.  Like I said, if it 
doesn't cause them any real problems, they don't worry about it.


Rick


At 12:52 PM 9/27/2010, you wrote:

On Mon, Sep 27, 2010 at 9:56 AM, Rick Collins gnuarm.2...@arius.com wrote:
 They [Assembly houses]
 seem to be willing to work with whatever they are sent and will only give
 feedback when something causes real trouble for them.

You have to ask, unfortunately.  When you send a new project in to a
house, ask to talk to the people on the line, about what would make
the design better.  Don't let the sales department give the no
problem  answer based on the customer is always right idea.  Talk
to the people doing the work.

If you are making only a few boards the unspoken problems don't really
mater that much, but if you are making any kind of quantity of boards
it could mater a lot in the bottom line pricing you'd get from the
assembly house.


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gEDA-user: new footprint guidelines

2010-09-24 Thread DJ Delorie

Yes, the old library parts are pre-hires and the pads can be way off
and should be fixed.  Thanks!

If we're hand-coding footprints, we could use 0.5mm instead of
1965 and preserve the *meaning* of the units.  We lose some
compatibility with older PCBs, but if the purpose is to update the
current distribution that shouldn't be a problem.

We should probably go with build-time generated footprint files,
rather than continue to use the m4 runtime generation.  That allows us
to use more than just m4, too.  Makefile rules for standard %.whatever
to %.fp conversions...

My general rules:

Mask should be 3 mil away from copper, and slivers should be at least
6 mil wide.  That means, if there's less than 12 mil between pads you
go with a gang-opening.

Silk should not overlap the *mask opening* and should be 3 mil away at
least.  5 mil min silk lines.

Origin and license should be stored in element attributes, not file
comments, so they're copied into schematics.

It would probably be a good idea to have more than one design for each
footprint; one for reflow'd boards and one with longer pads for hand
soldering.

All QFN parts should have some visual aids to centering :-) On my last
board, I added four diagonal lines on the silk layer to align each
corner (like a big X), that worked out well.

Refdes should be properly placed and sized but I'm not sure what's
best.  For example, on every single RESC1608N part I place I have to
make the refdes smaller and move it off the pads.  Getting size right
is far more important than position; it's easy (and often needed
anyway) to move things around in only-text mode.

Exposed pads should have a proper solder paste pattern on them too.
This usually means the one pad is made up of multiple pads, some with
nopaste.  I use one big nopaste pad and a small paste pad for each
paste dot I want.


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Re: gEDA-user: new footprint guidelines

2010-09-24 Thread Armin Faltl



DJ Delorie wrote:

[snip]

All QFN parts should have some visual aids to centering :-) On my last
board, I added four diagonal lines on the silk layer to align each
corner (like a big X), that worked out well.
  


During modifying library footprints, I found comments about placement lines,
requesting additional non-fabrication layers like placement and outline.
As there is currently no distinction on which layer an ElementLine[] would
be, I suggest two mechanisms to achieve this:

a) make the layername a text attribute in the flags. If no layer is 
named, silk is assumed.
   If there is no flag or layer of that name, again silk or 
autoinstantiate the layer.


b) have an optional layer attribute behind the flags

Option b) is more flexible I think. In that way, it would be quite nice 
to have some pure
drawing layers besides a layer for part outlines to make center lines, 
rulers, dimensions
and the like as in mechanical 2D cad. Actually I stumbled over this with 
placement of
potentiometers, that have to be behind a hole drilled in the cover, LEDs 
etc.



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