[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-29 Thread Rob Jarratt via cctalk
y Duell' ; r...@jarratt.me.uk > Cc: 'General Discussion: On-Topic and Off-Topic Posts' > ; 'Brent Hilpert' > Subject: RE: [cctalk] Re: Rainbow H7842 PSU Fault > > > > > -Original Message- > > From: Tony Duell > > Sent: 25 June 2023 18:00 > > To: r...@jarr

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Rob Jarratt via cctalk
> -Original Message- > From: Tony Duell > Sent: 25 June 2023 18:00 > To: r...@jarratt.me.uk > Cc: General Discussion: On-Topic and Off-Topic Posts > ; Brent Hilpert > Subject: Re: [cctalk] Re: Rainbow H7842 PSU Fault > > On Sun, Jun 25, 2023 at 5

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Rob Jarratt via cctalk
Off-Topic Posts > ; Brent Hilpert > Subject: Re: [cctalk] Re: Rainbow H7842 PSU Fault > > On Sun, Jun 25, 2023 at 5:33 PM Rob Jarratt > wrote: > > > > Thanks Tony. I removed the mains bridge rectifier and found it measured > short across two of its terminals, so I am

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Tony Duell via cctalk
On Sun, Jun 25, 2023 at 5:52 PM Rob Jarratt wrote: > > Before I confuse matters too much I should point out that I was not using the > Rainbow power switch unit but one from a DECmate. I had erroneously thought > there was a fault with the Rainbow one. I think the fan supply may be > different

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Rob Jarratt via cctalk
turning. Regards Rob > -Original Message- > From: Rob Jarratt > Sent: 25 June 2023 17:34 > To: 'Tony Duell' ; 'r...@jarratt.me.uk' > ; 'General Discussion: On-Topic and Off-Topic Posts' > > Cc: 'Brent Hilpert' > Subject: RE: [cctalk] Re: Rainbow H7842 PSU Fault >

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Tony Duell via cctalk
On Sun, Jun 25, 2023 at 5:33 PM Rob Jarratt wrote: > > Thanks Tony. I removed the mains bridge rectifier and found it measured short > across two of its terminals, so I am ordering a replacement. I tested the > PSU, without the mains bridge rectifier and without the diodes on the output > of

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Rob Jarratt via cctalk
nd Off-Topic Posts > > Cc: Brent Hilpert ; Rob Jarratt > > Subject: Re: [cctalk] Re: Rainbow H7842 PSU Fault > > On Sun, Jun 25, 2023 at 1:36 PM Rob Jarratt via cctalk > wrote: > > > > Hello, > > > > It has taken me ages to get back to this, but I

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Rob Jarratt via cctalk
> -Original Message- > From: Jon Elson via cctalk > Sent: 25 June 2023 16:24 > To: Rob Jarratt via cctalk > Cc: Jon Elson > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > > On 6/25/23 07:36, Rob Jarratt via cctalk wrote: > > This made me suspect th

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Jon Elson via cctalk
On 6/25/23 07:36, Rob Jarratt via cctalk wrote: This made me suspect that the startup transformer may have been damaged. So I checked the output of the startup transformer. On the bad PSU this was about 2.4VAC, while on the working one it was about 12VAC. I lifted all 4 of the diodes connected

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Tony Duell via cctalk
On Sun, Jun 25, 2023 at 1:36 PM Rob Jarratt via cctalk wrote: > > Hello, > > It has taken me ages to get back to this, but I think I have hit an > insurmountable problem. > > I reassembled the PSU after the PWM started working again and tested it with > a dummy load and using two 100W light bulbs

[cctalk] Re: Rainbow H7842 PSU Fault

2023-06-25 Thread Rob Jarratt via cctalk
Hello, It has taken me ages to get back to this, but I think I have hit an insurmountable problem. I reassembled the PSU after the PWM started working again and tested it with a dummy load and using two 100W light bulbs in series on the input side to limit the current. However, it did not work.

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-30 Thread Tony Duell via cctalk
On Tue, May 30, 2023 at 12:22 PM Adrian Godwin via cctalk wrote: > > There was an isolation transformer followed by a variac. The procedure was > to slowly bring up the variac until the control circuit was functioning, > check the waveforms around that, and then increase the supply voltage while

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-30 Thread Adrian Godwin via cctalk
On Tue, May 30, 2023 at 11:30 AM Christian Corti via cctalk < cctalk@classiccmp.org> wrote: > > SMPUs don't like that, and don't even try a variable transformers. > > In the 80s, i worked for a company making just-pre-PC 8086 machines. We manufactured the SMPSU in-house, designed by a specialist

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-30 Thread Tony Duell via cctalk
On Tue, May 30, 2023 at 11:33 AM Hans-Ulrich Hölscher via cctalk wrote: > > What can/will go wrong in either case, and why? The normally-given reason is that an SMPSU approximates to being a constant power load and draws more current if the input voltage is reduced. This can cause the chopper

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-30 Thread Hans-Ulrich Hölscher via cctalk
What can/will go wrong in either case, and why? Ulli Am Di., 30. Mai 2023 um 12:30 Uhr schrieb Christian Corti via cctalk < cctalk@classiccmp.org>: > On Thu, 25 May 2023, Rob Jarratt wrote: > > I am thinking I may put it back together and test with a light bulb in > > series. > > SMPUs don't

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-30 Thread Christian Corti via cctalk
On Thu, 25 May 2023, Rob Jarratt wrote: I am thinking I may put it back together and test with a light bulb in series. SMPUs don't like that, and don't even try a variable transformers. Christian

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-26 Thread Brent Hilpert via cctalk
On 2023-May-25, at 1:43 PM, Rob Jarratt via cctalk wrote: > > This evening I went to check Vstart for any oscillation. However, all of a > sudden, the current draw is down to 85mA and PWM has started working. I am at > a loss to explain it. I wondered if there might be a dry joint, but I have

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-25 Thread Peter Coghlan via cctalk
> > This evening I went to check Vstart for any oscillation. However, all of a > sudden, the current draw is down to 85mA and PWM has started working. I am > at a loss to explain it. I wondered if there might be a dry joint, but I > have tried a few light taps and shakes and it continues to work.

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-25 Thread Rob Jarratt via cctalk
> -Original Message- > From: Peter Coghlan via cctalk > Sent: 20 May 2023 09:20 > To: 'General Discussion: On-Topic and Off-Topic Posts' > > Cc: Peter Coghlan > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > > > > Ok, it looks like there is not

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-20 Thread Peter Coghlan via cctalk
> > > > -Original Message- > > From: Peter Coghlan via cctalk > > Sent: 10 May 2023 12:04 > > To: 'General Discussion: On-Topic and Off-Topic Posts' > > > > Cc: Peter Coghlan > > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > >

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-19 Thread Rob Jarratt via cctalk
> -Original Message- > From: Peter Coghlan via cctalk > Sent: 10 May 2023 12:04 > To: 'General Discussion: On-Topic and Off-Topic Posts' > > Cc: Peter Coghlan > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > > > > > > I will do all the sugg

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-10 Thread Peter Coghlan via cctalk
> > I will do all the suggested checks, but I won't be able to do this for a > number of days. However, I wanted to understand something in the meantime. > The conditions I am applying are (I think!) what would happen during > startup, and during startup the control board has to make the PWM

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-10 Thread Christian Corti via cctalk
On Tue, 9 May 2023, Peter Coghlan wrote: Also, this device is a not just a straighforward transistor. It's data sheet says it is a package containing two transistors and some other components, That's a Darlington power transistor with freewheeling diode and biasing resistors for the second

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-09 Thread Rob Jarratt via cctalk
> -Original Message- > From: Peter Coghlan via cctalk > Sent: 09 May 2023 17:58 > To: 'General Discussion: On-Topic and Off-Topic Posts' > > Cc: Peter Coghlan > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > > > > > I am going to read your answe

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-09 Thread Peter Coghlan via cctalk
> > I am going to read your answer more carefully later. But I wanted to check > one thing. I measured the base-emitter voltage as negative in both cases, > and yet the TIP121 appears to be conducting on the bad PSU. Surely that > means that the TIP121 is not working correctly? > I'd be very

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-09 Thread Brent Hilpert via cctalk
On 2023-May-09, at 12:28 AM, Brent Hilpert via cctalk wrote: > I thought I must be off somewhere by 10^n when first doing the calc. The 51Ω > is 3 orders of magnitude away from the 0.01Ω on the other outputs, so a > similar diff could be anticipated on the current sense. > > The low current

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-09 Thread Brent Hilpert via cctalk
On 2023-May-08, at 12:27 PM, Peter Coghlan via cctalk wrote: > However, Brent's calculations show that the current trip value for the -12V > line is as low as 1.3mA and I can't see any reason to disagree with his > calculations or his conclusion that this seems very low (except that another > tiny

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-09 Thread Brent Hilpert via cctalk
On 2023-May-08, at 11:24 PM, Rob Jarratt via cctalk wrote: > > I am going to read your answer more carefully later. But I wanted to check > one thing. I measured the base-emitter voltage as negative in both cases, and > yet the TIP121 appears to be conducting on the bad PSU. Surely that means

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-09 Thread Rob Jarratt via cctalk
> Peter. > > > > > > > > > Regards, > > > Peter. > > > > > > > > > > > Regards > > > > > > > > > > > > > > > > Rob > > > > > > > > > > > &

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-08 Thread Peter Coghlan via cctalk
> > > > -Original Message- > > From: Peter Coghlan via cctalk > > Sent: 07 May 2023 10:34 > > To: General Discussion: On-Topic and Off-Topic Posts > > > > Cc: Peter Coghlan > > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > > &g

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-08 Thread Rob Jarratt via cctalk
> -Original Message- > From: Peter Coghlan via cctalk > Sent: 07 May 2023 10:34 > To: General Discussion: On-Topic and Off-Topic Posts > > Cc: Peter Coghlan > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > > > > > The comments about the toleranc

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-08 Thread Rob Jarratt via cctalk
> -Original Message- > From: Brent Hilpert > Sent: 07 May 2023 23:53 > To: r...@jarratt.me.uk; General Discussion: On-Topic and Off-Topic Posts > > Subject: Re: [cctalk] Rainbow H7842 PSU Fault > > On 2023-May-07, at 1:54 AM, Rob Jarratt via cctalk wrote: > > The comments about the

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-07 Thread Brent Hilpert via cctalk
On 2023-May-07, at 1:54 AM, Rob Jarratt via cctalk wrote: > The comments about the tolerance of the 7812 were right, it doesn’t appear to > be an issue with the replacement 7812 regulator because when I tried using > the bench PSU to feed exactly 12V to the circuit from the output of the 7812 >

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-07 Thread Wayne S via cctalk
to better simultate startup conditions, > it may reveal more about what is happening with the -12V line. > It might then be possible to compare the voltages across the zener > diodes in the working power supply and the non-working power supply > for example. > > Regards, >

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-07 Thread Peter Coghlan via cctalk
> From: Rob Jarratt > Sent: 02 May 2023 08:19 > To: 'Mattis Lind' ; r...@jarratt.me.uk; 'General > Discussion: On-Topic and Off-Topic Posts' > Subject: RE: [cctalk] Re: Rainbow H7842 PSU Fault > > > > That’s a good idea, I will try that > > > > Fr

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-07 Thread Rob Jarratt via cctalk
@classiccmp.org> cctalk@classiccmp.org> Cc: Rob Jarratt < <mailto:robert.jarr...@ntlworld.com> robert.jarr...@ntlworld.com> Subject: Re: [cctalk] Re: Rainbow H7842 PSU Fault Not quite sure what you mean here. I had advice from a friend to bench test the control module

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-02 Thread Rob Jarratt via cctalk
That’s a good idea, I will try that From: Mattis Lind Sent: Tuesday, May 2, 2023 7:55 AM To: r...@jarratt.me.uk; General Discussion: On-Topic and Off-Topic Posts Cc: Rob Jarratt Subject: Re: [cctalk] Re: Rainbow H7842 PSU Fault Not quite sure what you mean here. I had advice

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-02 Thread Mattis Lind via cctalk
> > > Not quite sure what you mean here. I had advice from a friend to bench test > the control module by providing 14V to the input of the 7812. On the good > PSU I can see the PWM operate, on the bad one the PWM is shutdown. > And what happens if you feed in exactly 12 V on the output of the

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-02 Thread Rob Jarratt via cctalk
> -Original Message- > From: Brent Hilpert via cctalk > Sent: Monday, May 1, 2023 11:23 PM > To: General Discussion: On-Topic and Off-Topic Posts > > Cc: Brent Hilpert > Subject: [cctalk] Re: Rainbow H7842 PSU Fault > > On 2023-May-01, at 2:25 AM, Pet

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-01 Thread Paul Koning via cctalk
> On May 1, 2023, at 6:23 PM, Brent Hilpert via cctalk > wrote: > > On 2023-May-01, at 2:25 AM, Peter Coghlan via cctalk wrote: >> It seems a bit odd that a power supply from someone like DEC of that era >> would >> be designed to depend so critically on the absolute value of a rail used >>

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-01 Thread Brent Hilpert via cctalk
On 2023-May-01, at 2:25 AM, Peter Coghlan via cctalk wrote: > It seems a bit odd that a power supply from someone like DEC of that era would > be designed to depend so critically on the absolute value of a rail used > for startup purposes. Further to Peter's point above, the 1988 NatSemi databook

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-01 Thread Peter Coghlan via cctalk
il 30, 2023 9:35 PM > > To: 'Wayne S' > > Cc: r...@jarratt.me.uk; 'General Discussion: On-Topic and Off-Topic Posts' > > > > Subject: RE: [cctalk] Re: Rainbow H7842 PSU Fault > > > > Looks like the one I used is an L7812CV, which has a looser tolerance. I am >

[cctalk] Re: Rainbow H7842 PSU Fault

2023-05-01 Thread Rob Jarratt via cctalk
; From: Rob Jarratt > Sent: Sunday, April 30, 2023 9:35 PM > To: 'Wayne S' > Cc: r...@jarratt.me.uk; 'General Discussion: On-Topic and Off-Topic Posts' > > Subject: RE: [cctalk] Re: Rainbow H7842 PSU Fault > > Looks like the one I used is an L7812CV, which has a looser tole

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-30 Thread Wayne S via cctalk
The CT version is 4%, the ACT is 2%. Sent from my iPhone > On Apr 30, 2023, at 11:37, Wayne S wrote: > > Spec sheet for the 7812 shows 2 versions - 4% and 2% tolerances. So the > voltages your measuring are within the 4% part. Maybe you do need the 2% one. > > Sent from my iPhone > >> On

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-30 Thread Wayne S via cctalk
Spec sheet for the 7812 shows 2 versions - 4% and 2% tolerances. So the voltages your measuring are within the 4% part. Maybe you do need the 2% one. Sent from my iPhone > On Apr 30, 2023, at 11:26, Rob Jarratt via cctalk > wrote: > > I think I have found a possible cause, but not too sure

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-30 Thread Rob Jarratt via cctalk
n-Topic and Off-Topic Posts > ; Rob Jarratt > Subject: Re: [cctalk] Re: Rainbow H7842 PSU Fault > > The CT version is 4%, the ACT is 2%. > > Sent from my iPhone > > > On Apr 30, 2023, at 11:37, Wayne S wrote: > > > > Spec sheet for the 7812 shows 2 versions -

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-30 Thread Rob Jarratt via cctalk
I think I have found a possible cause, but not too sure what to do about it if I have. I had to replace the 7812 regulator that supplies Vstart. The new one has an output that seems to vary between 12.2 and 12.4V. The 7812 on the good PSU outputs a steady 12.1V. I think that is enough to cause

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-29 Thread Peter Coghlan via cctalk
> > Yes, that is certainly the problem. Presumably more current is flowing > through the current sense resistor than should be. > Do you mean when the power supply is connected to the mains here? If we are still talking about the test case when you are applying an external supply to Vstart only,

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-29 Thread Rob Jarratt via cctalk
> It looks like the conditions in the control and overcurrent sensing parts of the > working and the non-working PSUs are different so some further investigation > may be required as to why this is the case. > Yes, that is certainly the problem. Presumably more current is flowing through the

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-23 Thread Brent Hilpert via cctalk
On 2023-Apr-23, at 8:04 AM, Peter Coghlan via cctalk wrote: ... > This should result in a current > of about 45 microamps flowing to ground through those components mentioned. ... > It ought to be possible to measure the same 0.6V across the diode to confirm > this is where it is being dropped

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-23 Thread Peter Coghlan via cctalk
Hi Rob, > > Thanks for the various replies. Here are my responses and further > observations. > > I was asked if I had a load on the PSU while bench testing it. The answer to > that is no. > I initially thought that the +0.6V on the -12V line might have been arriving there via a load which was

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-23 Thread Rob Jarratt via cctalk
Thanks for the various replies. Here are my responses and further observations. I was asked if I had a load on the PSU while bench testing it. The answer to that is no. I did check the two diodes around the -12V current sensing resistor (PSU Sheet 3), but as was pointed out the current sensing

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-22 Thread Brent Hilpert via cctalk
On 2023-Apr-22, at 3:53 PM, Peter Coghlan via cctalk wrote: On 2023-Apr-22, at 1:07 AM, Rob Jarratt via cctalk wrote: >> This seems to be because I measure a steady 0.6V on pin 6 of the transformer >> (p4, PSU Sheet 3). I just can't imagine where it might be coming from as the >> chopper won't

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-22 Thread Peter Coghlan via cctalk
> > This seems to be because I measure a steady 0.6V on pin 6 of the transformer > (p4, PSU Sheet 3). I just can't imagine where it might be coming from as the > chopper won't be running. I had previously removed the transformer and there > are no shorts between the pin 5-pin 6 winding and any of

[cctalk] Re: Rainbow H7842 PSU Fault

2023-04-22 Thread Peter Coghlan via cctalk
> > This seems to be because I measure a steady 0.6V on pin 6 of the transformer > (p4, PSU Sheet 3). I just can't imagine where it might be coming from as the > chopper won't be running. I had previously removed the transformer and there > are no shorts between the pin 5-pin 6 winding and any of