One must take care to separate fact from opinions. "Mixing metals" as
you mention is NOT necessarily a sure way to promote corrosion. Yes,
steel against aluminum us not good practice since they are far enough
apart on the electromotive series that they will act as a local battery
(in the presence of an electrolyte such as salt water), and the aluminum
will corrode. Another bad pair is aluminum against copper alloys.

But in a dry environment, no problem can occur since no moisture is
present. Galvanic corrosion without the presence of an electrolyte is
impossible. Other metal combinations are also problematic such as
aluminum against zinc plated or galvanized steel (or zinc plated
anything). Cadmium plated steel against aluminum is generally considered
an acceptable combination, as is 300-series stainless steel against most
metals. 300-series stainless (especially type 316) is considered
relatively "passive".

One must simply choose the metal pairs carefully, taking into account
the environment, and if necessary making sure they are sufficiently
"close" in voltage potential to each other on the electromotive scale.

Bob Wilson
TIR Systems Ltd.
Vancouver.

-----Original Message-----
From: Wan Juang Foo [mailto:f...@np.edu.sg] 
Sent: February 28, 2002 11:12 PM
To: emc-p...@majordomo.ieee.org
Subject: RE: Pencil erasers for pre-EMI cleaning? (cleaning mating
surfaces, chassis, )



David,
You mention that you have a Steel and Aluminium to content with.  My
opinion about mixing metal parts in an assembly (chassis) is a sure way
of
promoting corrosion, especially if the installation is in a humid
environment.  If you want the chassis to be a reliable electrostatic
shield
do not have panels that are made with different metal bolted to the
'frame'
or chassis.  Under some codes this is a 'No Go' area.

BTW, I assume that you must be working with a small box, otherwise you
would need much more than a 'rubber eraser' to clean the mating
surfaces.

All equipment metalwork should be electrically bonded in a manner which
does not rely on 'hopeful' electrical conduction through anti-corrosive
treatment like anodised aluminium and paint.  Careful attention to the
assembly process will weed out things like ball-bearings races, nylon
runners and coasters, or other insulating materials.

Conduction through painted panels should not be dependent on the
gripping
action of star washers.  The design should be such that no currents
flows
in any part of the metal work.  The objective is to ensure that any part
of
the metalwork can be relied upon as an effective electrostatic screen
and
not the reverse, a radiator.

Tim Foo



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