I say strange because I don't see this on FreeBSD and Ubuntu-22.04. I am
using the very same config files I usedon FreeBSD, but adapted for use on
this Debian box.
Strange again, because this is happening with all emails hitting this
instance of Exim.
Strange a third time because on the relevant transport, I added
"message_linelength_limit = 1G" to see if that can mitigate the issue.

All clues are welcome.

root@eu:/var/log/exim4# !printf
printf "This is a test" | mail -s "This is a test" odhia...@gmail.com

The result in the mainlog:

2024-08-05 18:06:01 cwd=/var/log/exim4 3 args: sendmail -i -t
2024-08-05 18:06:01 1sazHd-0001Wy-0y <= r...@eu.kictanet.or.ke U=root
P=local S=464 T="This is a test" from <r...@eu.kictanet.or.ke> for
odhia...@gmail.com
2024-08-05 18:06:01 cwd=/var/spool/exim4 3 args: /usr/sbin/exim4 -Mc
1sazHd-0001Wy-0y
2024-08-05 18:06:01 1sazHd-0001Wy-0y ** odhia...@gmail.com R=outbound
T=remote_smtp: message has lines too long for transport
<=================================
2024-08-05 18:06:01 cwd=/var/spool/exim4 7 args: /usr/sbin/exim4 -t -oem
-oi -f <> -E1sazHd-0001Wy-0y
2024-08-05 18:06:01 1sazHd-0001X4-1g <= <> R=1sazHd-0001Wy-0y U=Debian-exim
P=local S=1762 T="Mail delivery failed: returning message to sender" from
<> for r...@eu.kictanet.or.ke
2024-08-05 18:06:01 1sazHd-0001Wy-0y Completed
2024-08-05 18:06:01 cwd=/var/spool/exim4 3 args: /usr/sbin/exim4 -Mc
1sazHd-0001X4-1g
2024-08-05 18:06:02 1sazHd-0001X4-1g => odhia...@gmail.com <
r...@eu.kictanet.or.ke> R=outbound T=remote_forwarded_smtp S=1818 H=
gmail-smtp-in.l.google.com [142.250.102.27] I=[62.169.xx.xxx] K C="250
2.0.0 OK 4fb4d7f45d1cf-5b83c03c279si4342736a12.467 - gsmtp"
2024-08-05 18:06:02 1sazHd-0001X4-1g Completed

-- 
Best regards,
Odhiambo WASHINGTON,
Nairobi,KE
+254 7 3200 0004/+254 7 2274 3223
 In an Internet failure case, the #1 suspect is a constant: DNS.
"Oh, the cruft.", egrep -v '^$|^.*#' ¯\_(ツ)_/¯ :-)
[How to ask smart questions:
http://www.catb.org/~esr/faqs/smart-questions.html]

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