i get paste stencils for about $320 USD, so that seems in line w/ what you are all saying

they usually take about 1 day turn since i am near silicon valley

actually my assembler gets them but i pay for them

the trouble is they sure prove to be a disincentive to what i feel to be the worthy goal of 'continuous improvement'

if we build 100 pcs of board before a rev spin we are doing well so i guess $3.20 a board for a stencil is not too bad but when we do 5 different protos and then spin all the revs to the inevitable rev 'B' it sure adds up to a lot of trashed stencils and money

seems like there ought to be a better way

the only thing i have come up with is putting 2-4 different boards on a 15" x 15" with about 1" between, this can save a bunch, especially on protos

camtastic (2000!) makes it pretty easy

darren, not sure what you mean it 'takes a while to burn that w/ manual paste placement'

are you saying you can do a lot of bds for $320 ?
yes, maybe 2- 5 bds depending on the features

what do you use ?

a manual time/pressure dot dispenser like EFD?
i have one of those and it is gathering dust now (actually we sometimes use it for gluing things but not bd parts)

for protos i gave up on that and just hand solder with the good old metcal and a big jug of flux with a teensy needle tip on the end, it does a better job i think - no solder balls

either way both methods take a LONG time to build one or three boards

i realize that w/ QFNs and BGAs a stencil is a must so i use those only if they are a must do

in fact after switching over to 0603s i am now switching back to 0805s due to low volumes and the greater ease of troubleshooting and mods

back to SIPAD...
it appears that somewhere along the process, unless i have been misinformed, they make a stencil and do what the assembler would do just at a different point in time
still, it does allow storage and therefore time shifting of that process

ds

_______________________________________________________________________
Integrated Controls, Inc.           Tel: 415-647-0480  EXT 107
2851 21st Street                    Fax: 415-647-3003
San Francisco, CA 94110             www.integratedcontrolsinc.com


Darren wrote:
Hi Brad,

Depends if its laser cut or etched, about $350 - $500AUD
$270 - $385 odd USD. 3-5 days turn size about the same,
some places can't make them as large. Takes a while to
burn that with manual paste placement, the lead time can
be a problem also, most my clients don't have it.

Regards,
Darren Moore



-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of Brad Velander
Sent: Wednesday, 7 September 2005 12:17
To: [EMAIL PROTECTED]; Open Topic Forum
Subject: RE: [OT] Re: [PEDA] OT- SIPAD PCB's


Darren, Dennis,
Roughly what is it that you guys typically pay for a screen? We get ours (typ. 15x15 in. or 20x20 in. stainless/cast frame) on a 3 day turn for $380 CDN (approx. $320US). However that may be priced for at least moderate value sales. We probably purchase about 30 - 50 screens per year. We buy screens for any prototype that's complex (SMT comp count > 200, lots of fine pitch) or pretty much anything that has a good chance of making it to full production.

Sincerely,
Brad Velander
Senior PCB Designer
Northern Airborne Technology
#14 - 1925 Kirschner Road,
Kelowna, BC, V1Y 4N7.
tel (250) 763-2329 ext. 225
fax (250) 762-3374



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