Re: gEDA-user: Board fabrication

2006-11-27 Thread DJ Delorie

> Wow, it's already there!  The circles seem small -- is starting with
> a small drill , then using a large one the recommended way to use
> this pcb feature?

The theory is that drill runout is a fixed amount, so larger drills
wouldn't need a physical helper, just a visual target, because
presumably they'd have more copper around them so precision isn't as
neccessary.  Smaller holes are more critical about placement, and then
the target is closer to the drill tip size.  The helper should guide
the tip, but you shouldn't need to use multiple sizes.

Twist drill bits should come to some sort of a point.  For larger
holes, brad point drills have a small point that works well with the
helpers.

I'm open to suggestions though.

> I had to use export to ps to see it...

That's what I always do.  I use gv to preview them, and select which
pages to print.


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Re: gEDA-user: Board fabrication

2006-11-27 Thread John Griessen
Wow, it's already there!  The circles seem small -- is starting with a small 
drill , then using a large one the recommended way to use this pcb feature?


I had to use export to ps to see it...  When I used print layout as the pcb 
manual suggests, there was no to-file option, (lesstif compile), and when sent 
to a pdf converter (CUPS)  the result was a very short pdf file -- See below:



John G
==


DJ Delorie wrote:
 a concentric circle of copper to aim the

drill bit in and keep it from walking away from the center of the
larger via or mounting hole would be helpful.


Have you tried the "drill helper" option?


=


%PDF-1.4
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3 0 obj
<< /Type /Pages /Kids [
4 0 R
] /Count 1
>>
endobj
1 0 obj
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2 0 obj
<>endobj
xref
0 5
00 65535 f
000172 0 n
000220 0 n
000113 0 n
15 0 n
trailer
<< /Size 5 /Root 1 0 R /Info 2 0 R
/ID [(¡œF¡\r9\n\\í"€˜áç)(¡œF¡\r9\n\\í"€˜áç)]
>>
startxref
331
%%EOF


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Re: gEDA-user: Board fabrication

2006-11-27 Thread John Griessen



Wojciech Kazubski wrote:

Current "dril helper" option is not usefull since a black dot in the center 
creates a bump which will drive a drill bit off the pad/via center.


It is a small circle in the current lesstif version of PCB...  Very small -- did 
you zoom in?


John G


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Re: gEDA-user: Board fabrication

2006-11-27 Thread DJ Delorie

> Current "dril helper" option is not usefull since a black dot in the
> center creates a bump which will drive a drill bit off the pad/via
> center.

The current drill helper leaves a ring, not a dot.


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Re: gEDA-user: Board fabrication

2006-11-27 Thread Wojciech Kazubski
> > What if we made a via shape for ease of non-automated drilling, (for
> > prototyping)?  I think a concentric circle of copper to aim the
> > drill bit in and keep it from walking away from the center of the
> > larger via or mounting hole would be helpful.
>
> Have you tried the "drill helper" option?
>
If I remember well, in PCB gerber output had vias and pads filled, while PS 
output had full size holes "printed" in white inside vias and pads, just to 
see how the finished board will look like.

Some people however have problem with gerber interpreters or make masks at 
printing shops that have no gerber interpreters, so having the option to 
produce postscript without holes would be good for them.

For manual drilling (and homebrew laser print transfer technology) etched 
holes in pads may work as helpers for drilling. In such case it is best to 
have all drills reduced to some 10-20mils, just enough to put the drill bit 
in.

Current "dril helper" option is not usefull since a black dot in the center 
creates a bump which will drive a drill bit off the pad/via center. Better 
option woud be a control over the drill size on printout. Small white circle 
will create a pit which is good guide for drilling.

Implementing this should be relatively easy, simply ignore the real drill size 
read from internal data and replace it with 0 or a specified value (15mils?) 
when converting the board into ps. 

Wojciech Kazubski


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Re: gEDA-user: Board fabrication

2006-11-25 Thread DJ Delorie

> What if we made a via shape for ease of non-automated drilling, (for
> prototyping)?  I think a concentric circle of copper to aim the
> drill bit in and keep it from walking away from the center of the
> larger via or mounting hole would be helpful.

Have you tried the "drill helper" option?


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Re: gEDA-user: Board fabrication

2006-11-25 Thread [EMAIL PROTECTED]

John Griessen wrote:
What if we made a via shape for ease of non-automated drilling, (for 
prototyping)?   I think a concentric circle of copper to aim the drill 
bit in and keep it from walking away from the center of the larger via 
or mounting hole would be helpful.


I've used small vias w/ blown-up pads to center drill holes.  you have 
to drill some copper, but using hs drills it doesn't seems to be a problem.


Luciani has an approach to this and a lot of his parts have a cross for 
drill alignment of bigger holes.  I have worked on some old electronics 
that were hand-built and it's clear that they center punched on crosses 
to get drills lined up.


Nice as it sounds, I don't think pcb will let you put a via inside a via 
and still generate output.


phil



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gEDA-user: Board fabrication

2006-11-25 Thread John Griessen
What if we made a via shape for ease of non-automated drilling, (for 
prototyping)?   I think a concentric circle of copper to aim the drill bit in 
and keep it from walking away from the center of the larger via or mounting hole 
would be helpful.


Anyone else?

The concept is just a smaller via on top of a larger one, and with no drc impact 
and no pin number --  best handled directly by pcb code...as one object rather 
than stacking two on each other though...


John G


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Re: gEDA-user: Board fabrication -- outline

2006-10-10 Thread Xtian Xultz
Em Ter 10 Out 2006 09:52, John Luciani escreveu:
> On 10/10/06, Stefan Salewski <[EMAIL PROTECTED]> wrote:
> > My questions:
> > What is the right way to generate the outline for the board
> > producer?

My vendor asks for a 10 mils line around the board.
IN THEORY he cuts the board exactly in the inner edge of that line, so the 
line does not appear on the board when it is ready, but he never do it. So, 
it is important to never touch any lines or pins or anything else that can 
made a short circuit.

> > Should I rename the gerber files? (I think name of
> > board.group0.gbr should be board.front.gbr, this name was used
> > in pcb documentation)

Yes, to my vendor it is only important to make the name clear. Fortunatelly 
pcb 20050830 still names the layers as bottom and top, so I dont have to 
change any names, except for the plated holes because my vendor does not know 
what a unplatted hole are :)

> > Should I send all .gbr and .cnc files to board fabricator?

Send him the files that are necessary, like bottom, top, frontsilk, frontmask, 
bottommask, etc.

> > Is it necessary to send more informations to  board fabricator?

I allways to say how much important is to have that board on time, or as soon 
as possible (sometimes I have to implore with knees, when that doesnt work, I 
offer to pay double...)


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Re: gEDA-user: Board fabrication -- outline

2006-10-10 Thread [EMAIL PROTECTED]

Stefan,

A quick way to get results is to manually "draw" the board outline on an 
empty layer you rename "outline":


This is inelegant, but quick error-free.  It requires absolutely no 
programming.  If "outline" doesn't sound like a good name to your 
vendor, you can easily change it.


Layer(7 "outline")
(
Line[10 30 10 10 1000 2000 0x0004]
Line[40 10 40 30 1000 2000 0x0004]
Line[40 30 10 30 1000 2000 0x0004]
Line[10 10 40 10 1000 2000 0x0004]
)

In Gerbv, you'll be able to load a layer with just these four lines. 
It's probably good if the corners hit exactly the same point so as not 
to confuse your board-house's software.



phil


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Re: gEDA-user: Board fabrication -- outline

2006-10-10 Thread DJ Delorie

Outlines should be drawn with lines on their own "outline"[*] layer.
It should be in its own layer group.  Most fabs want 10 mil lines, but
they all seem to use the centerline of the lines as the actual
outline.

The CVS version of pcb has a patch that omits the pins and vias from
the gerber and postscript files for that layer, as long as the layer
is named "outline"[*] and it's the only layer in its group.  The
exported file for that layer will be called "outline" instead of being
named as if it's a copper group.

[*] It can be named "outline" or "route" but IMHO route is more
confusing, especially when you're running the autorouter ;-)


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Re: gEDA-user: Board fabrication -- outline

2006-10-10 Thread John Luciani

On 10/10/06, Stefan Salewski <[EMAIL PROTECTED]> wrote:


My questions:
What is the right way to generate the outline for the board
producer?


This depends on the manufacturer. I use PCB Express and they request a
1mil copper
line on the top layer. I usually add this line after I complete the layout.


Should I rename the gerber files? (I think name of
board.group0.gbr should be board.front.gbr, this name was used
in pcb documentation)


I have a script that renames the files for the PCB Express conventions
which are ---

# File extensions

# Layer #1 = .top   
# Layer #2 = .l2(or .bot if only 2 layers)
# Layer #3 = .l3
# Layer #4 = .l4(or .bot if only 4 layers)
# Layer #5 = .l5
# Layer #6 = .bot   

# Topside Silkscreen = .slk 
# Bottom Silkscreen = .bsk  

# Top Soldermask= .smt  
# Bottom Soldermask = .smb  

# NC Drill File   = .dri  (combined plated and unplated holes)


Should I send all .gbr and .cnc files to board fabricator?


One gerber file for each copper layer, top and bottom mask file, top and bottom
silkscreen file and the drill file (or files)


Is it necessary to send more informations to  board fabricator?


It depends on the manufacturer. You may need to specifiy board thickness,
ounces of copper, etc.  For the low price vendors these are usually part of the
package price.

(* jcl *)

--
http://www.luciani.org


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gEDA-user: Board fabrication -- outline

2006-10-10 Thread Stefan Salewski
Hello,

I have finished my first board using gEDA and will now sent 
gerber files to my board manufacturer. I will send data to 
www.bilex-lp.com, because they are cheap and accepting gerber 
files. (They seem to have only a homepage in german language)

The last two steps i have to do is to create a correct outline of 
my board and choose filesnames in a way people at  
www.bilex-lp.com will understand.

I have two small boards (b1.pcb and b2.pcb) which i put together 
using "File->Load layout data to paste buffer" to file 
board.pcb. To get the outline, I added a new layer to this file 
called "outline" and draw the outline rectangle in this layer.
I was not sure if I have to use a separate layer group for this 
outline layer. If i do not use a separate group, then the 
outline rectangle is drawn with copper. So I tried a separate 
group, but then gerber export produces an additional file 
( board.group2.gbr) which contains not only the outline but 
other elements too. Here is the filelist generated by gerber 
export (pcb version 20060822):

b1.pcb
b2.pcb
board.backmask.gbr
board.fab.gbr
board.frontmask.gbr
board.frontpaste.gbr
board.frontsilk.gbr
board.group0.gbr
board.group1.gbr
board.group2.gbr
board.pcb
board.plated-drill.cnc
board.unplated-drill.cnc

These files are available at
http://www.ssalewski.de/board.tar.gz

My questions:
What is the right way to generate the outline for the board 
producer? 

Should I rename the gerber files? (I think name of 
board.group0.gbr should be board.front.gbr, this name was used 
in pcb documentation)

Should I send all .gbr and .cnc files to board fabricator?

Is it necessary to send more informations to  board fabricator?

Thanks

Stefan Salewski



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