Re: [RCSE] Airless hand layups in molds

2000-01-28 Thread Ron Richardson

Mikey D wrote:
> 
> Hi
> I'm having a heck of time getting all the air bubbles out of my part layups.

Although I am very new to the art of laying up fuses (3 to date), your
frustration is very fresh in my mind.  

I decided that a thin layer of thick epoxy between the mold and the
first layer of glass should work.  It did.  

A thin layer means, very thin in order to minimize weight build up.  I
determined that nearly half the weight of a TD fuse is epoxy.  

Thick epoxy means as thick as the squeeze mayonnaise (which is thicker
than the squeeze catsup or mustard).  

It takes about two or three passes with the acid brush to spread the
epoxy/cabosil thin enough.  I also rake up the extra epoxy as I go back
over the mold during the second/third pass.

This works (I think) because the epoxy holds the glass to the mold
sides.  Also, the epoxy doesn't slide down into a puddle.

Hope this helps.
-- 
Ron Richardson
mailto:[EMAIL PROTECTED]
Birmingham, AL, USA
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Re: [RCSE] Airless hand layups in molds

2000-01-28 Thread Moved by the wind.



Michael Imsic wrote:

> Mikey, try laying the cloth at 45 deg. as it tends to follow the contours
> much better.

or cloth with crowfoot weave.  It is made to drape better.

I'm not egocentric.
Rich B

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RE: [RCSE] Airless hand layups in molds

2000-01-28 Thread Michael Imsic

Mikey, try laying the cloth at 45 deg. as it tends to follow the contours
much better.

Michael

Melbourne, Australia.




> -Original Message-
> From: Mikey D [mailto:[EMAIL PROTECTED]]
> Sent: Thursday, 30 December 1999 11:30 PM
> To: [EMAIL PROTECTED]
> Subject: [RCSE] Airless hand layups in molds
>
>
> Hi
> I'm having a heck of time getting all the air bubbles out of my
> part layups.
> Any suggestions? My problem seems to be consistent around 90 degree bends
> (Around the wing saddle), I have been able to mix a bit of cabasol  to
> create a sort of fillet, but with this method I have to wait for
> the surface
> coat to cure before laying down my glass. This makes for a 2 session
> process.  The hot shots I talk to, tend to do a layup in one session.  I
> have heard that by slightly heating the mold can help reduce air
> bubbles. I
> am using 1.5oz cloth followed by two  3oz cloth (Powered Aircraft).  I can
> provide more info if need be?
>
>
> Mr Frustrated
>
> RCSE-List facilities provided by Model Airplane News.  Send
> "subscribe" and "unsubscribe" requests to [EMAIL PROTECTED]


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[RCSE] Airless hand layups in molds

2000-01-28 Thread Mikey D

Hi
I'm having a heck of time getting all the air bubbles out of my part layups.
Any suggestions? My problem seems to be consistent around 90 degree bends
(Around the wing saddle), I have been able to mix a bit of cabasol  to
create a sort of fillet, but with this method I have to wait for the surface
coat to cure before laying down my glass. This makes for a 2 session
process.  The hot shots I talk to, tend to do a layup in one session.  I
have heard that by slightly heating the mold can help reduce air bubbles. I
am using 1.5oz cloth followed by two  3oz cloth (Powered Aircraft).  I can
provide more info if need be?


Mr Frustrated

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"unsubscribe" requests to [EMAIL PROTECTED]