Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-02 Thread Chris Veitch
Don't know Stevebut the action of clipping a tip is very similar to the 
action multiplex recommend to remove the wing from the connectors!!  good 
point though

I prefer to use the little red wedge.
Chris
- Original Message - 
From: "Steve Lange" <[EMAIL PROTECTED]>
To: "Chris Veitch" <[EMAIL PROTECTED]>
Cc: 
Sent: Tuesday, March 01, 2005 7:26 PM
Subject: Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?


Chris Veitch wrote:
I have known someone loose all surface controls on one wing from clipping 
a tip.
Presumably this pilot had no sort of positive connector locking the wing 
to the fuse, i.e. MPX MultiLocks, hook & band, tape, or similar?

Steve
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RE: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Arne Ansper

On Tue, 1 Mar 2005, Arne Ansper wrote:
Any suggestions for DLG wing connector, where you only need four pins and the 
light weight is important?
I got an idea. Get a pair of sub-D connectors with solder cups, like those 
here:

http://img-europe.electrocomponents.com/largeimages/C447702-01.jpg
Cut away the metal shield and cut seven-pin blocks from the connectors. 
Four pins will be used for ground, power and two servo signals. One pin 
will be the key pin to avoid reversing the plug. Two pins at the ends of 
the blocks will be removed and replaced with short steel rods that are 
glued to the female connector - those rods will carry the mechanical 
loads. Female connector will be glued into the wing. Steel rods must be 
thick enough to keep the connector firmly in place.

regards,
Arne
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RE: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Arne Ansper

On Tue, 1 Mar 2005, Simon Van Leeuwen wrote:
pin/socket designs meant for lots of plugging and unplugging. I can supply PN's
if you are rolling your own.
Any suggestions for DLG wing connector, where you only need four pins and 
the light weight is important?

regards,
Arne
PS. I just looked at the specs of ordinary 2.54mm, 2.5mm, 2mm, etc PCB 
connectors that I planned to use. 25, 30 or maximum 50 mating cycles :(

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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Simon Van Leeuwen
I don't advise this per se, but the connector system I employ at the tip panel 
to center panel intersection has a detent-based locking mechanism. For all but 
the most spirited of flying, it works great. Just slid the wing on and go. I 
dislike tape.

Quoting Steve Lange <[EMAIL PROTECTED]>:

> Chris Veitch wrote:
> > I have known someone loose all surface controls 
>  > on one wing from clipping a tip.
> 
> Presumably this pilot had no sort of positive connector locking the wing 
> to the fuse, i.e. MPX MultiLocks, hook & band, tape, or similar?
> 
> Steve
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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Simon Van Leeuwen
On large scale sailplanes I have an option where the fuse-mounted connector 
housing is spring loaded. If the wing is displaced, the connector housing 
compensates. Pics available.

On F3x ships, the key is to use appropriate length pins in the first place to 
allow for some disassociation. 

Quoting Chris Veitch <[EMAIL PROTECTED]>:

> The only advice I would add is that if you have a wing that pushes onto a 
> joiner that goes through the fuz, rather than a centre panel which bolts on,
> 
> it is safest to make only one side fixed.  i.e. fix the one connector in the
> 
> wing and make the other one from the fuz loose.  The advantage is if you 
> catch a tip on a aerotow or other launch and the wing is pulled out a 
> fraction then the connection does not become detached.  The same would apply
> 
> to tip panels.  I have known someone loose all surface controls on one wing 
> from clipping a tip.
> 
> I mainly use the multiplex connectors and have had no reliability issues 
> with the connectors, a wire has pulled broken off the back of the loose 
> connector though so I now epoxy the wires at the back of the connector after
> 
> each individual wire has had heatshrink applied.
> 
> Regards
> Chris
> 
> 
> - Original Message - 
> From: "Steve Lange" <[EMAIL PROTECTED]>
> To: 
> Sent: Tuesday, March 01, 2005 6:56 AM
> Subject: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?
> 
> 
> > I've got a couple of projects coming up with plug-in wings, and I'm 
> > wondering if anyone would care to share their thoughts on using automatic 
> > connectors to make the connection between the servo wiring in the wing and
> 
> > the servo leads in the fuse. I'm thinking primariliy of the DB-9 and 
> > Multiplex -style multipin connectors here. This would be for larger (4m) 
> > scale and for a slope aerobatic (Voltij) application.
> >
> > Obviously the downside would be the risk of a bad connection and/or failed
> 
> > connection, but the upside would be convenience. Assuming the connectors 
> > are mounted solidly enough, is there really that much of a problem so long
> 
> > as you take reasonable care?
> >
> > Thanks,
> >
> > Steve
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> 
> > AOL are generally NOT in text format 
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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Steve Lange
Simon Van Leeuwen wrote:
Simon Van Leeuwen
PnP Systems
And have you got a website? Or should one email you directly for 
additional information?

Steve
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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Steve Lange
Chris Veitch wrote:
I have known someone loose all surface controls 
> on one wing from clipping a tip.
Presumably this pilot had no sort of positive connector locking the wing 
to the fuse, i.e. MPX MultiLocks, hook & band, tape, or similar?

Steve
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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Chris Veitch
The only advice I would add is that if you have a wing that pushes onto a 
joiner that goes through the fuz, rather than a centre panel which bolts on, 
it is safest to make only one side fixed.  i.e. fix the one connector in the 
wing and make the other one from the fuz loose.  The advantage is if you 
catch a tip on a aerotow or other launch and the wing is pulled out a 
fraction then the connection does not become detached.  The same would apply 
to tip panels.  I have known someone loose all surface controls on one wing 
from clipping a tip.

I mainly use the multiplex connectors and have had no reliability issues 
with the connectors, a wire has pulled broken off the back of the loose 
connector though so I now epoxy the wires at the back of the connector after 
each individual wire has had heatshrink applied.

Regards
Chris
- Original Message - 
From: "Steve Lange" <[EMAIL PROTECTED]>
To: 
Sent: Tuesday, March 01, 2005 6:56 AM
Subject: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?


I've got a couple of projects coming up with plug-in wings, and I'm 
wondering if anyone would care to share their thoughts on using automatic 
connectors to make the connection between the servo wiring in the wing and 
the servo leads in the fuse. I'm thinking primariliy of the DB-9 and 
Multiplex -style multipin connectors here. This would be for larger (4m) 
scale and for a slope aerobatic (Voltij) application.

Obviously the downside would be the risk of a bad connection and/or failed 
connection, but the upside would be convenience. Assuming the connectors 
are mounted solidly enough, is there really that much of a problem so long 
as you take reasonable care?

Thanks,
Steve
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RE: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Simon Van Leeuwen
Yup, mechanical alignment is important for any PnP system to operate to their 
potential. I supply instructions and pics to take the guesswork out of the 
equation. A little patience goes a long way.

To add validity to plug-and-play systems more and more aircraft manufacturers 
are offering this not as an option, but as intergral to the design of the 
aircraft. The Pike, NYX, Artemis, and the Icon come to mind. 

As John points out, DB9 and DB15HD's have been employed in large scale 
sailplanes for years. My 6 meter Ripo DG-800 came stock with them. My 6 meter 
Fiber Glasflugal ASW-22 came with them (uninstalled) back in 91'. Keep in mind 
that not all DB-style connectors are created equal. The units you get from 
Radio Shack are not of high enough quality IMO. There are DB-6/15 which have 
pin/socket designs meant for lots of plugging and unplugging. I can supply PN's 
if you are rolling your own.  



Quoting John Derstine <[EMAIL PROTECTED]>:

> EMM supplies all LET models over 1/3.5 scale with factory installed
> pre-wired, pre installed plug and play wing connectors and fuselage wing
> wire harnesses.
> On the out put/input ends, We use heavy duty JR/Graupner wire, add JR
> gold plated servo and rx connectors. Mini Sub D wing to fuse connectors
> have proven very reliable in actual use...  
> 
> In the field tested by Pete Goldsmith who has flown his LET DG-800s over
> 900 flights at air shows and scale events around the U.S.
> 
> In plain English, it is important to locate the plugs for proper strain
> relief, referenced "mechanical" I assume by Simon.
> 
> JD
> 
> Endless Mountain Models
> http://www.scalesoaring.com
> email: [EMAIL PROTECTED]
>  
> 
> > -Original Message-
> > From: Simon Van Leeuwen [mailto:[EMAIL PROTECTED]
> > Sent: Tuesday, March 01, 2005 12:22 PM
> > To: Steve Lange
> > Cc: soaring@airage.com
> At present there are two operations who can supply you, Hoopes
> > and
> > PnP Systems. Each type of aircraft has different electro-mechanical
> > demands,
> > you need to choose a system that can be custom built to meet those
> unique
> > demands.
> > 
> > Simon Van Leeuwen
> > PnP Systems
> 
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RE: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread John Derstine
EMM supplies all LET models over 1/3.5 scale with factory installed
pre-wired, pre installed plug and play wing connectors and fuselage wing
wire harnesses.
On the out put/input ends, We use heavy duty JR/Graupner wire, add JR
gold plated servo and rx connectors. Mini Sub D wing to fuse connectors
have proven very reliable in actual use...  

In the field tested by Pete Goldsmith who has flown his LET DG-800s over
900 flights at air shows and scale events around the U.S.

In plain English, it is important to locate the plugs for proper strain
relief, referenced "mechanical" I assume by Simon.

JD

Endless Mountain Models
http://www.scalesoaring.com
email: [EMAIL PROTECTED]
 

> -Original Message-
> From: Simon Van Leeuwen [mailto:[EMAIL PROTECTED]
> Sent: Tuesday, March 01, 2005 12:22 PM
> To: Steve Lange
> Cc: soaring@airage.com
At present there are two operations who can supply you, Hoopes
> and
> PnP Systems. Each type of aircraft has different electro-mechanical
> demands,
> you need to choose a system that can be custom built to meet those
unique
> demands.
> 
> Simon Van Leeuwen
> PnP Systems

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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Simon Van Leeuwen
There is no downside. A failed connection is more likely to occur if you are 
forced to manipulate connectors and wires every time you set up and break down 
for the day. In systems where the connector housings are mounted, the leads 
stay put. 

This creates a significant increase in safety, as the electrical connection is 
made automatically. No longer can one forget to hook something up before the 
first flight of the day.

Most folks are not aware how poorly the connectors that come with our radio 
systems conduct electricity after 40-50 connections. They were not designed for 
constant plugging and unpluggging! 
I continually search the connector industry (there are literally 1000's of 
designs and configurations) for connector systems that work well in our models. 
Some of the criteria:
 
- Excellent current carrying ability (read low resistance).
- High cyclicability (read higher than average gold/bronze content to allow 
lots of plugging and unplugging using spring contacts and pin assemblies that 
have been designed for this purpose).
- Integral mounting configurations that make it easy for the modeler to install.

It's a win-win situation, just ask those who already employ (true) plug and 
play systems. There are many options available to tailor a PnP system to meet 
precisely the requirments of a particular aircraft, be it tiny to large scale, 
F3J/B/F, F5B, IMAC...anywhere a reliable high integrity electrical harness is 
required. At present there are two operations who can supply you, Hoopes and 
PnP Systems. Each type of aircraft has different electro-mechanical demands, 
you need to choose a system that can be custom built to meet those unique 
demands.

Simon Van Leeuwen
PnP Systems
 



Quoting Steve Lange <[EMAIL PROTECTED]>:

> I've got a couple of projects coming up with plug-in wings, and I'm 
> wondering if anyone would care to share their thoughts on using 
> automatic connectors to make the connection between the servo wiring in 
> the wing and the servo leads in the fuse. I'm thinking primariliy of the 
> DB-9 and Multiplex -style multipin connectors here. This would be for 
> larger (4m) scale and for a slope aerobatic (Voltij) application.
> 
> Obviously the downside would be the risk of a bad connection and/or 
> failed connection, but the upside would be convenience. Assuming the 
> connectors are mounted solidly enough, is there really that much of a 
> problem so long as you take reasonable care?
> 
> Thanks,
> 
> Steve
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> generally NOT in text format
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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread Chuck Anderson
At 08:04 AM 3/1/2005, you wrote:
I have used Hoopes wing connectors on all of my home-brew and store-bought 
sailplanes for the last 7-8 years.  At times I can get a bit careless when 
trying to get in the air in a hurry, or pack up so I can have a few with 
friends. The connectors a tough and reliable, and will take your 
abuse.  They have never let me, or any ICON flyer, down.  Tom will custom 
make what you need if you contact him at his web site.  And yes this is a 
shameless plug.   I have just ordered a custom connector set for my new 
short wing span TD plane.  (I can't say 2M or I will take a ration of #$%^).

Good LIft
Ron Kukral
Soar Chicago
No need to call it a 2-meter.  Call it a  hard to see or stealth 
sailplane.  :-)

Chuck Anderson 

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Re: [RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-03-01 Thread soarx4
I have used Hoopes wing connectors on all of my home-brew and store-bought 
sailplanes for the last 7-8 years.  At times I can get a bit careless when 
trying to get in the air in a hurry, or pack up so I can have a few with 
friends. The connectors a tough and reliable, and will take your abuse.  They 
have never let me, or any ICON flyer, down.  Tom will custom make what you need 
if you contact him at his web site.  And yes this is a shameless plug.   I have 
just ordered a custom connector set for my new short wing span TD plane.  (I 
can't say 2M or I will take a ration of #$%^). 

Good LIft
Ron Kukral
Soar Chicago

http://www.hoopesdesigns.com


> I've got a couple of projects coming up with plug-in wings, and I'm 
> wondering if anyone would care to share their thoughts on using 
> automatic connectors to make the connection between the servo wiring in 
> the wing and the servo leads in the fuse. I'm thinking primariliy of the 
> DB-9 and Multiplex -style multipin connectors here. This would be for 
> larger (4m) scale and for a slope aerobatic (Voltij) application.
> 
> Obviously the downside would be the risk of a bad connection and/or 
> failed connection, but the upside would be convenience. Assuming the 
> connectors are mounted solidly enough, is there really that much of a 
> problem so long as you take reasonable care?
> 
> Thanks,
> 
> Steve
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> "unsubscribe" requests to [EMAIL PROTECTED]  Please note that 
> subscribe and unsubscribe messages must be sent in text only format with MIME 
> turned off.  Email sent from web based email such as Hotmail and AOL are 
> generally NOT in text format
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[RCSE] Plug-in wing wiring connectors: good, bad, ugly?

2005-02-28 Thread Steve Lange
I've got a couple of projects coming up with plug-in wings, and I'm 
wondering if anyone would care to share their thoughts on using 
automatic connectors to make the connection between the servo wiring in 
the wing and the servo leads in the fuse. I'm thinking primariliy of the 
DB-9 and Multiplex -style multipin connectors here. This would be for 
larger (4m) scale and for a slope aerobatic (Voltij) application.

Obviously the downside would be the risk of a bad connection and/or 
failed connection, but the upside would be convenience. Assuming the 
connectors are mounted solidly enough, is there really that much of a 
problem so long as you take reasonable care?

Thanks,
Steve
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