Re: ShopTalk: club display

2008-03-29 Thread Vectorgolf1
In a message dated 3/29/2008 12:16:15 PM Pacific Daylight Time, [EMAIL PROTECTED] writes: > I googled "drill hole saw in acrylic" and got this > http://www.thebestcasescenario.com/forum/archive/index.php/t-1886.html > > > They suggest drilling halfway through and then flipping the sheet over.

Re: ShopTalk: club display

2008-03-29 Thread Vectorgolf1
In a message dated 3/29/2008 12:06:20 PM Pacific Daylight Time, [EMAIL PROTECTED] writes: > The following articles might help. > > http://www.bertram31.com/proj/tips/drill_acrylic.htm > > http://www.sdplastics.com/acrylic.html > > http://www.reefkeeping.com/issues/2002-04/jg/index.php > > A

Re: ShopTalk: club display

2008-03-29 Thread TOM FLANAGAN
That's what I said, only in three words. TFlan > >Heat the ring. > > If you heat the ring, EVERY dimension of the ring > will increase by > the same fraction. Yes, the ring becomes fatter, but > the increase in > the circumference of the ring more than makes up for > it. So the ID > will expa

Re: ShopTalk: club display

2008-03-29 Thread Ed Reeder
I googled "drill hole saw in acrylic" and got this http://www.thebestcasescenario.com/forum/archive/index.php/t-1886 .html They suggest drilling halfway through and then flipping the sheet over. If you do your own search you might come up with something better. Let us know what finally works. Goo

Re: ShopTalk: club display

2008-03-29 Thread André Cantin
The following articles might help. http://www.bertram31.com/proj/tips/drill_acrylic.htm http://www.sdplastics.com/acrylic.html http://www.reefkeeping.com/issues/2002-04/jg/index.php A

re: ShopTalk: club display

2008-03-29 Thread fhann
> I have experienced similar problems with material sticking/staying in the > holes saw. I have changed my procedure and do not fully cut through the material from one side. I use the other side and the drill pilot hole to finish the cut. This prevents clogging/sticking of material inside the

Re: ShopTalk: club display

2008-03-29 Thread grampa
Do you have a small gear/pulley puller? You could predrill the required size holes in your planned cutouts to fit the jaws of the puller and then you would just use it after each cut. You could probably make one using a scrap piece of the plexiglass with a tee nut and bolt in the center and

Re: ShopTalk: club display

2008-03-29 Thread Dave Tutelman
At 01:28 PM 3/29/2008, TOM FLANAGAN wrote: I recall the experiment in physics class lo these many years ago. A small steel ball attached to the end of a rod, and a steel ring attached to a separate rod. The ball fit through the ring. The question was;" if you heat the ring, will the ball slip bac

Re: ShopTalk: club display

2008-03-29 Thread Arniesclubs
Yes, use a Forstner (spelling) bit! **Create a Home Theater Like the Pros. Watch the video on AOL Home. (http://home.aol.com/diy/home-improvement-eric-stromer?video=15&ncid=aolhom000301)

Re: ShopTalk: club display

2008-03-29 Thread TOM FLANAGAN
I recall the experiment in physics class lo these many years ago. A small steel ball attached to the end of a rod, and a steel ring attached to a separate rod. The ball fit through the ring. The question was;" if you heat the ring, will the ball slip back through the ring? Or, if you heat the ring,

Re: ShopTalk: club display

2008-03-29 Thread TOM FLANAGAN
It occurs to that I recently used a sheet of acrylic to cut out some figures. it wasn't 1/2" though. 1/4" as I recall. I used a scroll saw and a jig saw with "plastic" blades because the figures required some intricate pattern cuts. That doesn't get your "glued in" bit out of the saw, but maybe i

Re: ShopTalk: club display

2008-03-29 Thread Vectorgolf1
That worked. Thanks I would still like to find a less time consuming way than to have to heat each and every time though. David In a message dated 3/29/2008 10:03:11 A.M. Pacific Daylight Time, [EMAIL PROTECTED] writes: Heat the outside of the hole saw and pry it out! **C

Re: ShopTalk: club display

2008-03-29 Thread Vectorgolf1
Well I just did one real slow, and the same thing, it's nanofused to the hole saw. The pilot hole is 1/4" and the arbor hole is 5/8, this thing is such a bear that now Im thinking maybe some 1/4" threaded rod stock with a 1/2" od nut on it and using the Python shaft puller on it. I tried a re

Re: ShopTalk: club display

2008-03-29 Thread Arniesclubs
Heat the outside of the hole saw and pry it out! **Create a Home Theater Like the Pros. Watch the video on AOL Home. (http://home.aol.com/diy/home-improvement-eric-stromer?video=15&ncid=aolhom000301)

Re: ShopTalk: club display

2008-03-29 Thread Vectorgolf1
I will if I can ever get the last core out. David In a message dated 3/29/2008 8:14:40 A.M. Pacific Daylight Time, [EMAIL PROTECTED] writes: Maybe you could try spraying the hole saw with WD-40 as you cut. Try it on a scrap piece first to see. Later Kermit. **Create a Ho

Re: ShopTalk: club display

2008-03-29 Thread Arniesclubs
Slow down the RPM of the drill! You are generating too mush friction heat which is causing the scrap to deform and fuse itself into the hole saw. You could also use a Forstner (spelling?) bit which just "shaves" the hole rather than cutting the diameter. Been there done that! **C

Re: ShopTalk: club display

2008-03-29 Thread kchar1
Maybe you could try spraying the hole saw with WD-40 as you cut. Try it on a scrap piece first to see. Later Kermit. - Original Message - From: <[EMAIL PROTECTED]> To: Sent: Saturday, March 29, 2008 10:02 AM Subject: ShopTalk: club display David at Vector Golf sent this along and fo