OK fellows, cool off,  I started this epoxy vs tray war with my question about 
removing the servos the first owner installed in my
Hera. Using the busted wings I tried several of the methods mentioned.

1) Heating with the blow dryer to soften the epoxy- I heated the skin from the 
opposite side for about 2 minutes and tried to slowly
pull the servo out- No Luck. No damage to the wing surface but it did not soften the 
epoxy. Perhaps if I heated it more? Somehow it
sticks in my head that softening the epoxy would increase its' stickiness. Chilling it 
and then beating on it might actually work
better but I didn't try this because I was too lazy to run upstairs for some ice.

2) Banging on the servo from the top side of the wing dented the wing surface and did 
not release the servo epoxy bond.

3) Flexing the wing skin did nothing. except to make rather disconcerting crunchy 
noises from the skin.

4) grabbing and twisting with needle nose pliers-  I could not get a good purchase on 
the servo due to the position of the servo off
center to the hole. The only grip surface I could get a bite on was the base of the 
servo arm and the servo's mounting bracket.
Broke the bracket off, servo still in.  No Damage to wing.

5) Wedging something thin like a spatula between the servo case and the epoxy/ micro 
balloon. I really could not get it to separate
easily and was afraid that too much pressure might result in a slip and skin puncture.

6) Putting a screw driver upside the servo at about a 45 deg angle and popping it 
(medium) with light hammer. servo didn't budge. I
did not try a blow perpendicular to the servo case because I would have had to cut a 
hole in the root to insert a tapping rod and
did not want to compromise this area.  HOWEVER!!  I then grabbed the servo with the 
needle nose and twisted and she popped out
clean. NO damage to the wing. No epoxy on the servo case.

Popping the servo a few times must have loosened the epoxy bond.

Its true, Epoxy does not chemically bond to servo cases. The adhesion is purely 
mechanical. (as a dentist I know a bit about bonds
and adhesion- we have to get things to bond on teeth in a wet environment, with lots 
of shear forces and thermal cycling too.)
Roughing the servo case will increase the retention. CA DOES chemically bond to the 
case so if you put it back in with CA it might
be harder to remove the second time but you might be able to use Debonder then. It 
should not attack the glassed underside of the
skin. (BTW, I found out the hard way that debonder will loosen the bond between 
Silicone (Goop) and fiberglass)  Certainly going to
the trouble to make a mounting bracket give one faster access and more predictable 
removal without the anxiety of splitting a wing
skin, But it does add weight and wood brackets can fail too. It also occurred to me 
that if you use shrink-wrap on the servo before
gluing, the servo could slip and move a slight bit inside the shrink-wrap. and you 
have to heat that sucker up quite a bit to shrink
the wrap.

So what's the right way to mount a servo?  Anyway that works for you, as long as you 
know how you are going to remove it without
damaging the wing.  I personally like the Voltz Wingmaxx plastic brackets that I put 
in my Spectre 2M.

Dave Malone

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