Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread fox mulder

Thank you for such a good information. I am saving this, as the text books 
would never tell you.
The problem I am experiencing at the moment is that when i drive the jeep at 
speed for 15 o 20 min. the engine cuts off. Then after waiting for a 10 minutes 
it restarts. Then it cuts off in  shorter time. Do you think replacing the 
injection pump would solve the problem?

fox

--- On Wed, 29/7/09, Roderick Roth [EMAIL PROTECTED] wrote:

 From: Roderick Roth [EMAIL PROTECTED]
 Subject: [Biofuel] Causes of fuel injection pump failures
 To: sustainablelorgbiofuel@sustainablelists.org
 Date: Wednesday, 29 July, 2009, 5:27 AM
 Hello , I am replying directly to
 Fox's injection pump failures, and from my experiences,
 First i would like to state that  99% of pump failures are
 from microscopic dirt  both in bio-diesel and wvo. I am
 talking about dirt particles that pass through 1 and 2
 micron filters. these tiny specs slowly increase the
 tolerances and gap within the gear pumps of common rail fuel
 systems and also polishes the pistons of inline mechanical
 pumps. The problem slowly creaps up on you after many hrs
 and miles, You may first notice hard starting only on warm
 engines, reason being the slow cranking speeds and low
 viscosity of  hot fuel tend to bypass internally inside the
 pump creating a bypass situation. If the engine is switched
 over to pure petro diesel ( hot and thinner), the problem
 can even become worse for starting . Fuel becomes very thin
 and loses viscosity with heat. My suggestion is to
 centerfuge all  home made fuel. This would give you the
 exact same
  cleanliness of petro diesel which has been also
 centrifuged.  When I ran 75,000 litres of 1 micron
 filtered biodiesel through a 2006 common rail Cummins, I
 ended up with a slightly longer cranking time now after two
 years ( only noticable when the engine is hot), My fuel
 sample that i thought was perfect from washing and filtering
 showed up trace residual dirt after spinning it in a test
 centrefuge!!  Definitly food for thought ehh? 
 .
  Rod Roth Cranbrook BC
 
 
       
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Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread Erik Lane
That sounds to me like it's starving for fuel. Whether the injection
pump, or if it has a separate lift pump at fault or whether it would
be a fuel filter, I don't know. There's also usually a small
filter/sock in the fuel tank that often gets forgotten/neglected that
can cause problems. I would suggest making SURE that the injection
pump is getting good fuel before suspecting it, since it's such a
spendy part. That problem also doesn't sound like an injection pump
problem to me, but I don't claim expert status on them

On Wed, Jul 29, 2009 at 5:16 AM, fox mulder[EMAIL PROTECTED] wrote:

 Thank you for such a good information. I am saving this, as the text books 
 would never tell you.
 The problem I am experiencing at the moment is that when i drive the jeep at 
 speed for 15 o 20 min. the engine cuts off. Then after waiting for a 10 
 minutes it restarts. Then it cuts off in  shorter time. Do you think 
 replacing the injection pump would solve the problem?

 fox

 --- On Wed, 29/7/09, Roderick Roth [EMAIL PROTECTED] wrote:

 From: Roderick Roth [EMAIL PROTECTED]
 Subject: [Biofuel] Causes of fuel injection pump failures
 To: sustainablelorgbiofuel@sustainablelists.org
 Date: Wednesday, 29 July, 2009, 5:27 AM
 Hello , I am replying directly to
 Fox's injection pump failures, and from my experiences,
 First i would like to state that  99% of pump failures are
 from microscopic dirt  both in bio-diesel and wvo. I am
 talking about dirt particles that pass through 1 and 2
 micron filters. these tiny specs slowly increase the
 tolerances and gap within the gear pumps of common rail fuel
 systems and also polishes the pistons of inline mechanical
 pumps. The problem slowly creaps up on you after many hrs
 and miles, You may first notice hard starting only on warm
 engines, reason being the slow cranking speeds and low
 viscosity of  hot fuel tend to bypass internally inside the
 pump creating a bypass situation. If the engine is switched
 over to pure petro diesel ( hot and thinner), the problem
 can even become worse for starting . Fuel becomes very thin
 and loses viscosity with heat. My suggestion is to
 centerfuge all  home made fuel. This would give you the
 exact same
  cleanliness of petro diesel which has been also
 centrifuged.  When I ran 75,000 litres of 1 micron
 filtered biodiesel through a 2006 common rail Cummins, I
 ended up with a slightly longer cranking time now after two
 years ( only noticable when the engine is hot), My fuel
 sample that i thought was perfect from washing and filtering
 showed up trace residual dirt after spinning it in a test
 centrefuge!!  Definitly food for thought ehh?
 .
  Rod Roth Cranbrook BC



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Re: [Biofuel] effect of biodiesel on injection pump

2009-07-29 Thread Zeke Yewdall
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[Biofuel] Things you're not supposed to know about Swine flu vaccine

2009-07-29 Thread Kirk McLoren
 get the 
jab -- because it's all paid by the taxpayers.

#9 - When people start dying in larger numbers from the swine flu, rest assured 
that many of them will be the very people who got the swine flu vaccine. 
Doctors will explain this away with their typical Big Pharma logic: The number 
saved is far greater than the number lost. Of course, the number saved is 
entirely fictional... imaginary... and exists only in their own warped heads.

#10 - The swine flu vaccine centers that will crop up all over the world in the 
coming months aren't completely useless: They will provide an easy way to 
identify large groups of really stupid people. (Too bad there isn't some sort 
of blue dye that we could tag 'em with for future reference... )

The lottery, they say, is a tax on people who can't do math. Similarly, flu 
vaccines are a tax on people who don't understand health.

Those who danced were thought to be quite insane, by those who could not hear 
the music.
-Angela Monet
 
Dona L Wheeler  www.ChironLightMuse .com 
Volunteer Human Rights Investigator
Citizens Commission On Human Rights
 
Roanoke, Va.  24018

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Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread Keith Addison
Hello Rod

Hello , I am replying directly to Fox's injection pump failures, and 
from my experiences, First i would like to state that  99% of pump 
failures are from microscopic dirt  both in bio-diesel and wvo. I am 
talking about dirt particles that pass through 1 and 2 micron 
filters. these tiny specs slowly increase the tolerances and gap 
within the gear pumps of common rail fuel systems and also polishes 
the pistons of inline mechanical pumps. The problem slowly creaps up 
on you after many hrs and miles, You may first notice hard starting 
only on warm engines, reason being the slow cranking speeds and low 
viscosity of  hot fuel tend to bypass internally inside the pump 
creating a bypass situation. If the engine is switched over to pure 
petro diesel ( hot and thinner), the problem can even become worse 
for starting . Fuel becomes very thin and loses viscosity with heat. 
My suggestion is to centerfuge all  home made fuel. This would give 
you the exact same
  cleanliness of petro diesel which has been also centrifuged.  When 
I ran 75,000 litres of 1 micron filtered biodiesel through a 2006 
common rail Cummins, I ended up with a slightly longer cranking time 
now after two years ( only noticable when the engine is hot), My 
fuel sample that i thought was perfect from washing and filtering 
showed up trace residual dirt after spinning it in a test 
centrefuge!!  Definitly food for thought ehh?

This doesn't altogether make sense to me.

You talk of 1 and 2 micron filters - are these the original filters 
as specified by the fuel system manufacturer? If so, the implication 
would be that smaller particles that pass through the filter aren't 
significant. From what I've seen of them, the fuel injection 
equipment manufacturers know what they're at when they specify 
filters.

You put the cleanliness of pure petro-diesel on one side and 
biodiesel and WVO on the other side, with all the problems and 
microscopic dirt coming from the biodiesel and WVO. But if pure 
petro-diesel is really as clean as you claim, why would it need an 
engine filter at all?

Is it really clean? What I know about it is this:

A 1998 review paper on fuel lubricity worldwide2 showed that diesel 
fuel in the US and  Canada is some of the poorest lubricity fuel 
found in the entire world (see Figure 1  attached).  Of the 27 
countries surveyed, only Canada, Switzerland, Poland and Taiwan  had 
poorer lubricity fuel than the US.  With a mean fuel lubricity of 
just under the  recommended specification of an HFRR wear scar 
diameter of 460 microns, fully 50% of  the US fuel was found to be 
above that recommended by equipment manufacturers.

2 Fuel Lubricity Reviewed, Paul Lacey, Southwest Research 
Institute, Steve Howell,  MARC-IV Consulting, Inc., SAE paper number 
982567, International Fall Fuels and  Lubricants Meeting and 
Exposition, October 19-22, 1998, San Francisco, California.
http://www.biodiesel.org/pdf_files/fuelfactsheets/Lubricity.PDF

Methinks that's what causes wear and scarring, rather than nano-dirt. 
That was 11 years ago, before ULSD (which is even worse). Biodiesel 
is seen as the solution, not the cause.

So much for lubricity, but I don't think petro-diesel is very clean 
either. I've been told that truck drivers in the US regard the fuel 
with suspicion - they don't just fill up at the gas station, they 
check the fuel first, including running some over their hands and 
rubbing it between their fingers and so on. Maybe it's got cleaner in 
the meantime, but has the whole distribution system also got cleaner? 
Is it even any drier?

You say pure petro-diesel has been centrifuged, and if so, if 
centrifuging is all it's cracked up to be, it would indeed be clean 
when it left the centrifuge, but it's a long way from there to the 
pump at the gas station.

I'm not impressed by centrifuging, IMHO there's no need for it. This 
is from our website:

We've had a number of reports that centrifuges give poor results 
compared with normal settling, and especially compared with washing 
-- washing centrifuged fuel has yielded very soapy wash-water, so 
obviously the centrifuging didn't work very well.

We have laboratory test results of 'finished' biodiesel made here in 
Japan in a $70,000 commercial processor. The finished fuel was washed 
and dried, and then it was centrifuged, and then samples were sent to 
the lab for testing. But the centrifuged fuel didn't come close to 
the standards requirements. Our biodiesel surpasses the standards 
requirements though, made in a $100 homebuilt processor, with no need 
for a centrifuge. You don't need a centrifuge.
http://journeytoforever.org/biodiesel_make.html#centr

Our biodiesel was centrifuged by the same people who centrifuged the 
commercial stuff, but there wasn't any residue.

I don't believe microscopic dirt in biodiesel but not in petro-diesel 
causes pump failures. If you make the fuel properly, settle it and 
separate it properly, and wash it properly 

Re: [Biofuel] effect of biodiesel on injection pump

2009-07-29 Thread Keith Addison
Hi Fox

Sorry you're having trouble.

What kind of biodiesel are you using?

Best

Keith


Thank you Mark for good infomation. At present i am having the same 
problem with jeep cherokee 2.5 TD 1997. It's OK with the shorter 
trips. The engine switches off when it is driven at above or at 50 
mies per hour for some time. After waiting for 15 to 20 minutes it 
restarts and drives at 50 mph for a while and then it cuts off. Do 
you think if I replace he injection pump, the problem will be solved.

fox

--- On Tue, 28/7/09, Thompson, Mark L. (Boise IPG) 
[EMAIL PROTECTED] wrote:

  From: Thompson, Mark L. (Boise IPG) [EMAIL PROTECTED]
  Subject: Re: [Biofuel] effect of biodiesel on injection pump
  To: sustainablelorgbiofuel@sustainablelists.org 
sustainablelorgbiofuel@sustainablelists.org
  Date: Tuesday, 28 July, 2009, 6:36 PM
  The location of the sensor, on my 98
  Jetta at least, in inside the injector pump.
  Just under the access cover, it is submerged in diesel.
  With the right tool, it is only about a 5 min job to
  replace.

  The temperature can be read using a VagCom interface and
  software for a PC.

  What symptoms you describe are common for a cracked temp
  sensor. Intermittent or complete failure of the sensor.
  Highly unlikely you lost your ECM. VW TDI ECM's are so
  hyper sensitive, they will shutdown the engine if there is
  any remote possibility of damaging the engine.
  As for a bad injector pump, id be skeptical of that. I
  would guess you had a bad sensor and the shop misdiagnosed
  it.
  Not surprising when it comes to TDI's, Dealers, and $$$.


  Mark

  -Original Message-
  From: [EMAIL PROTECTED]
  [mailto:[EMAIL PROTECTED]
  On Behalf Of fox mulder
  Sent: Tuesday, July 28, 2009 7:47 AM
  To: sustainablelorgbiofuel@sustainablelists.org
  Subject: Re: [Biofuel] effect of biodiesel on injection
  pump


  Dear JQ,
  I am refering to the electronic temperature sensor that
  senses the temperature of the diesel that goes to the
  injection pump. All in all it's the injection system that is
  affected by the biodeisel.
  What action did you take James? Did you carry out the
  electronic diagnosis?
  When i had passat diagnosed. I was told that I needed to
  replace the whole computer module and the injection pump.
  The cost of this was astronomical.I just got rid of the car.
  It seems i need to do the same with the jeep.
  fox





  --- On Mon, 27/7/09, James Quaid [EMAIL PROTECTED]
  wrote:

   From: James Quaid [EMAIL PROTECTED]
   Subject: Re: [Biofuel] effect of biodiesel on
  injection pump
   To: sustainablelorgbiofuel@sustainablelists.org
   Date: Monday, 27 July, 2009, 11:29 PM
   Fox,
  
   Interesting info.
  
   I had a similar problem using a combination of diesel
  and
   WVO in an 85
   VW TDI Jetta. Where I would start it on diesel and
  switch
   to WVO after
   the engine was up to temp.
  
   It died at a red light one day and I had to have it
   towed.  However an
   hour later it started right up. It was also hard to
  start
   if you had
   turned it off and the engine was warm. A 15 - 30 min
  wait
   and it would
   start. 
  
   What temp sensor are you referring to??
  
   Thanks.
   JQ
  
  
   -Original Message-
   From: fox mulder [EMAIL PROTECTED]
   Reply-to: sustainablelorgbiofuel@sustainablelists.org
   To: sustainablelorgbiofuel@sustainablelists.org
   Subject: Re: [Biofuel] effect of biodiesel on
  injection
   pump
   Date: Mon, 27 Jul 2009 22:07:17 + (GMT)
  
   Dear All,
   I used 100% biodiesel in VW passat and jeep cherokee
   limited for the last few years. Prior to jeep I used
  it in
   passat. after three years, I found that the car would
  cut
   off and would not start. after waiting for 10 to 15
  minutes
   it would start and go for a few miles, then it would
   cut
   off  again. I paid a lot of money to have it
  diagnosed.
   They found that the injection pump and the
  temperature
   sensor need replacing.
   After using th biosiesel in jeep for two years, I am
   encountering exactly the same problem.
   Has anyone else experienced the same situation as me?
  If
   so, would you advise me as to what you have learnt.
  
fox

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Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread James Quaid
Erik,

I had my 85 Jetta TDI injector pump rebuilt after it exhibited 20 - 30
min no start states. So, any fuel temp sensors should have been
replaced.??

It now, starts and will run at idle.  But, it bogs down whilst driving;
as though there was a slight restriction in the fuel line. I'll check
for the presence of a secondary fuel filter. 

Gentlemen, this has been very helpful.

Thanks,
JQ


-Original Message-
From: Erik Lane [EMAIL PROTECTED]
Reply-to: sustainablelorgbiofuel@sustainablelists.org
To: sustainablelorgbiofuel@sustainablelists.org
Subject: Re: [Biofuel] Causes of fuel injection pump failures
Date: Wed, 29 Jul 2009 07:50:20 -0700

That sounds to me like it's starving for fuel. Whether the injection
pump, or if it has a separate lift pump at fault or whether it would
be a fuel filter, I don't know. There's also usually a small
filter/sock in the fuel tank that often gets forgotten/neglected that
can cause problems. I would suggest making SURE that the injection
pump is getting good fuel before suspecting it, since it's such a
spendy part. That problem also doesn't sound like an injection pump
problem to me, but I don't claim expert status on them

On Wed, Jul 29, 2009 at 5:16 AM, fox mulder[EMAIL PROTECTED] wrote:

 Thank you for such a good information. I am saving this, as the text books 
 would never tell you.
 The problem I am experiencing at the moment is that when i drive the jeep at 
 speed for 15 o 20 min. the engine cuts off. Then after waiting for a 10 
 minutes it restarts. Then it cuts off in  shorter time. Do you think 
 replacing the injection pump would solve the problem?

 fox

 --- On Wed, 29/7/09, Roderick Roth [EMAIL PROTECTED] wrote:

 From: Roderick Roth [EMAIL PROTECTED]
 Subject: [Biofuel] Causes of fuel injection pump failures
 To: sustainablelorgbiofuel@sustainablelists.org
 Date: Wednesday, 29 July, 2009, 5:27 AM
 Hello , I am replying directly to
 Fox's injection pump failures, and from my experiences,
 First i would like to state that  99% of pump failures are
 from microscopic dirt  both in bio-diesel and wvo. I am
 talking about dirt particles that pass through 1 and 2
 micron filters. these tiny specs slowly increase the
 tolerances and gap within the gear pumps of common rail fuel
 systems and also polishes the pistons of inline mechanical
 pumps. The problem slowly creaps up on you after many hrs
 and miles, You may first notice hard starting only on warm
 engines, reason being the slow cranking speeds and low
 viscosity of  hot fuel tend to bypass internally inside the
 pump creating a bypass situation. If the engine is switched
 over to pure petro diesel ( hot and thinner), the problem
 can even become worse for starting . Fuel becomes very thin
 and loses viscosity with heat. My suggestion is to
 centerfuge all  home made fuel. This would give you the
 exact same
  cleanliness of petro diesel which has been also
 centrifuged.  When I ran 75,000 litres of 1 micron
 filtered biodiesel through a 2006 common rail Cummins, I
 ended up with a slightly longer cranking time now after two
 years ( only noticable when the engine is hot), My fuel
 sample that i thought was perfect from washing and filtering
 showed up trace residual dirt after spinning it in a test
 centrefuge!!  Definitly food for thought ehh?
 .
  Rod Roth Cranbrook BC



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Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread kelly coleman

im just going to chime in here as  i have about 50 or so diff pieces of 
equipment and  vehicles  all runiing b 100 i have yet to have any failure 
of any kind (im sure i just doomed myself)   injection pump   related in any of 
 my  vehicles or equipment  ranging from late seventies   to 2007  duramax 
have you taken  the vehicle to someone who could check the onboard  comp with a 
code reader to see if you have any  fault codes   stored???   i f so it might 
narrow  down your problem area,,,  because of the price to replace injection 
pump i think i would   at least have a code reader hooked up to see if you 
have any injector pump related fault codes
 
 Date: Wed, 29 Jul 2009 12:16:02 +
 From: [EMAIL PROTECTED]
 To: sustainablelorgbiofuel@sustainablelists.org
 Subject: Re: [Biofuel] Causes of fuel injection pump failures
 
 
 Thank you for such a good information. I am saving this, as the text books 
 would never tell you.
 The problem I am experiencing at the moment is that when i drive the jeep at 
 speed for 15 o 20 min. the engine cuts off. Then after waiting for a 10 
 minutes it restarts. Then it cuts off in shorter time. Do you think replacing 
 the injection pump would solve the problem?
 
 fox
 
 --- On Wed, 29/7/09, Roderick Roth [EMAIL PROTECTED] wrote:
 
  From: Roderick Roth [EMAIL PROTECTED]
  Subject: [Biofuel] Causes of fuel injection pump failures
  To: sustainablelorgbiofuel@sustainablelists.org
  Date: Wednesday, 29 July, 2009, 5:27 AM
  Hello , I am replying directly to
  Fox's injection pump failures, and from my experiences,
  First i would like to state that  99% of pump failures are
  from microscopic dirt  both in bio-diesel and wvo. I am
  talking about dirt particles that pass through 1 and 2
  micron filters. these tiny specs slowly increase the
  tolerances and gap within the gear pumps of common rail fuel
  systems and also polishes the pistons of inline mechanical
  pumps. The problem slowly creaps up on you after many hrs
  and miles, You may first notice hard starting only on warm
  engines, reason being the slow cranking speeds and low
  viscosity of  hot fuel tend to bypass internally inside the
  pump creating a bypass situation. If the engine is switched
  over to pure petro diesel ( hot and thinner), the problem
  can even become worse for starting . Fuel becomes very thin
  and loses viscosity with heat. My suggestion is to
  centerfuge all  home made fuel. This would give you the
  exact same
  cleanliness of petro diesel which has been also
  centrifuged.  When I ran 75,000 litres of 1 micron
  filtered biodiesel through a 2006 common rail Cummins, I
  ended up with a slightly longer cranking time now after two
  years ( only noticable when the engine is hot), My fuel
  sample that i thought was perfect from washing and filtering
  showed up trace residual dirt after spinning it in a test
  centrefuge!!  Definitly food for thought ehh? 
  .
   Rod Roth Cranbrook BC
  
  

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Re: [Biofuel] effect of biodiesel on injection pump

2009-07-29 Thread Thompson, Mark L. (Boise IPG)
Hi Fox

I would start with the computer and sensor.
It is likely the ECM is getting bad data from a sensor and cutting the engine 
to protect it. 
The jeep should have a ODB-II interface, with a reader you should be able to 
codes from the ECM. 
That should go a long way in telling what the ECM is thinking is going on. 

I have never seen a Injector pump (IP) fail in the described mode, they 
normally fail in one of two modes. 
1) Complete mechanical failure
2) Slow degrading performance. IE starting hot or cold, bad mileage, smoke, 
etc.  

The one exception is if the IP is an electronically controlled throttle, one 
without a mechanical linkage to the accelerator peddle. 
Internal they a Stepper motor that controls the fuel flow. 
If these fail they typical just stop working. 

What you describe should a lot like what is called in the VW world Limp. 
Where the ECM detects a problem and inhibits the engine from damaging itself. 
The VW use a drive by wire system where there is no mechanical linkage to the 
accelerator pedal, so they just reduce the max fuel delivered to the engine.
To a point where you can drive 10-20 mph and that's all. 
With a mechanical linkage system, the typical response to this is to cut fuel 
to IP. This is done by cutting power to the fuel solenoid on the IP. 

http://www.cs.rochester.edu/u/jag/vw/engine/fi/YANMARVESmall2.GIF
On this picture it is the part in the middle right, called magnetic valve. 
An easy way to check this is with a volt meter or attach a small 12V light bulb 
to it and ground. Use a very small one, not a tail type bulb, this may be too 
much draw and you may blow the fuse. 
It the light goes off when the engine is supposed to be running then the ECM is 
cutting the fuel system. 

This has got all the signs of ECM cutting fuel because of bad sensor or bad 
condition detected. 

When it runs, does it run normally ?
I ask this, because if you have a leak in the turbo/intake system the ECM will 
also assume the worst and cut the fuel. 
If it has no high-end power this could indicate a turbo issue. 

Also who makes the engine, I have never heard of Jeep making a 2.5L Diesel in 
US. I assume this is a European beast. ?

Does the Check engine light come on ?
It might blink codes if the ECM is upset.

Good luck 
Mark 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of fox mulder
Sent: Tuesday, July 28, 2009 3:47 PM
To: sustainablelorgbiofuel@sustainablelists.org
Subject: Re: [Biofuel] effect of biodiesel on injection pump


Thank you Mark for good infomation. At present i am having the same problem 
with jeep cherokee 2.5 TD 1997. It's OK with the shorter trips. The engine 
switches off when it is driven at above or at 50 mies per hour for some time. 
After waiting for 15 to 20 minutes it restarts and drives at 50 mph for a while 
and then it cuts off. Do you think if I replace he injection pump, the problem 
will be solved.

fox

--- On Tue, 28/7/09, Thompson, Mark L. (Boise IPG) [EMAIL PROTECTED] wrote:

 From: Thompson, Mark L. (Boise IPG) [EMAIL PROTECTED]
 Subject: Re: [Biofuel] effect of biodiesel on injection pump
 To: sustainablelorgbiofuel@sustainablelists.org 
 sustainablelorgbiofuel@sustainablelists.org
 Date: Tuesday, 28 July, 2009, 6:36 PM
 The location of the sensor, on my 98
 Jetta at least, in inside the injector pump. 
 Just under the access cover, it is submerged in diesel.
 With the right tool, it is only about a 5 min job to
 replace. 
 
 The temperature can be read using a VagCom interface and
 software for a PC. 
 
 What symptoms you describe are common for a cracked temp
 sensor. Intermittent or complete failure of the sensor. 
 Highly unlikely you lost your ECM. VW TDI ECM's are so
 hyper sensitive, they will shutdown the engine if there is
 any remote possibility of damaging the engine. 
 As for a bad injector pump, id be skeptical of that. I
 would guess you had a bad sensor and the shop misdiagnosed
 it. 
 Not surprising when it comes to TDI's, Dealers, and $$$. 
 
 
 Mark 
 
 -Original Message-
 From: [EMAIL PROTECTED]
 [mailto:[EMAIL PROTECTED]
 On Behalf Of fox mulder
 Sent: Tuesday, July 28, 2009 7:47 AM
 To: sustainablelorgbiofuel@sustainablelists.org
 Subject: Re: [Biofuel] effect of biodiesel on injection
 pump
 
 
 Dear JQ,
 I am refering to the electronic temperature sensor that
 senses the temperature of the diesel that goes to the
 injection pump. All in all it's the injection system that is
 affected by the biodeisel.
 What action did you take James? Did you carry out the
 electronic diagnosis?
 When i had passat diagnosed. I was told that I needed to
 replace the whole computer module and the injection pump.
 The cost of this was astronomical.I just got rid of the car.
 It seems i need to do the same with the jeep.
 fox
 
 
 
 
 
 --- On Mon, 27/7/09, James Quaid [EMAIL PROTECTED]
 wrote:
 
  From: James Quaid [EMAIL PROTECTED]
  Subject: Re: [Biofuel] effect of biodiesel on
 

Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread Zeke Yewdall
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Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread Erik Lane
On Wed, Jul 29, 2009 at 9:46 AM, Zeke Yewdall[EMAIL PROTECTED] wrote:
 Maybe this is a non-US thing, but here, we didn't get the TDI till '96 in
 the passat, and '98 in the jetta, so I can't imagine that they were making
 the TDI a full 10 years earlier in other countries, while still sending the
 standard turbo diesel's to to the US that had a purely mechanical injection,
 which to my knowledge did not have a temp sensor.  Being a purely mechanical
 system, my earlier response that the no-start cycles sounded like an
 electronics issue may not apply to them.

 Z


Yeah, I don't think there were any TDI's back then. James must mean
just a standard turbo diesel?

The only thing electric on the injection pump that I can think of
besides the fuel cut off solenoid would be possibly a cold start
advance? Shouldn't be able to cause this problem, however. Any pump
that old will be almost purely mechanical, like Zeke was saying. Both
the fuel cut off and the cold start advance are simple solenoids, so
there's not much there, either.

Erik

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Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread [EMAIL PROTECTED]
a friend of mine has a chevy 6.5 turbo diesel. he had me check it out 
because with under  150,000 miles the dealer had replaced the injection 
pump twice already. with a little research and i found the electronic  
fuel pump driver mounted on the side of the pump is the problem. when it 
starts to go, the engine cuts out when its warm, is hard starting, and 
usually starts after being off for a while. the replacement modules are 
a little more reliable and there is a kit to move it from under the 
manifold to above it. replacing it then costs a couple hundred dollars 
and about 15 minutes. not bad since the dealer would still be selling 
him another $2000 repair.

Erik Lane wrote:

On Wed, Jul 29, 2009 at 9:46 AM, Zeke Yewdall[EMAIL PROTECTED] wrote:
  

Maybe this is a non-US thing, but here, we didn't get the TDI till '96 in
the passat, and '98 in the jetta, so I can't imagine that they were making
the TDI a full 10 years earlier in other countries, while still sending the
standard turbo diesel's to to the US that had a purely mechanical injection,
which to my knowledge did not have a temp sensor.  Being a purely mechanical
system, my earlier response that the no-start cycles sounded like an
electronics issue may not apply to them.

Z




Yeah, I don't think there were any TDI's back then. James must mean
just a standard turbo diesel?

The only thing electric on the injection pump that I can think of
besides the fuel cut off solenoid would be possibly a cold start
advance? Shouldn't be able to cause this problem, however. Any pump
that old will be almost purely mechanical, like Zeke was saying. Both
the fuel cut off and the cold start advance are simple solenoids, so
there's not much there, either.

Erik

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Re: [Biofuel] effect of biodiesel on injection pump

2009-07-29 Thread fox mulder

Dear Keith,
I am making biodiesel from waste rapeseed oil that has been used to fry fish 
and chips(fries). I am making methyl ester. I stir wash it three times and I 
heat and cool it before using it. I started using it in VW passat in 2004/2005. 
Immediately I noticed loss in power. I continued to use it till july 2007 when 
I started to have problem with it in that the car would cut off whilst driven 
at speed. I took it the VW dealer. They
carried out the diagnostics. Their report was that computer module linked to 
temperature sensor and the injection pump need replacing.
From 2007 till now I used B100 in Jeep cherokee 2.5 TD. It worked without any 
problems till a few days ago. I am having the same problem as VW passat two 
years ago.
Incidently, i have looked into VW guide book. It warns against using biodiesel 
unlesss the car is converted to biodiesel. Otherwise, injection system of the 
car would be affected.
Fox
--- On Wed, 29/7/09, Keith Addison [EMAIL PROTECTED] wrote:

 From: Keith Addison [EMAIL PROTECTED]
 Subject: Re: [Biofuel] effect of biodiesel on injection pump
 To: biofuel@sustainablelists.org
 Date: Wednesday, 29 July, 2009, 5:01 PM
 Hi Fox
 
 Sorry you're having trouble.
 
 What kind of biodiesel are you using?
 
 Best
 
 Keith
 
 
 Thank you Mark for good infomation. At present i am
 having the same 
 problem with jeep cherokee 2.5 TD 1997. It's OK with
 the shorter 
 trips. The engine switches off when it is driven at
 above or at 50 
 mies per hour for some time. After waiting for 15 to 20
 minutes it 
 restarts and drives at 50 mph for a while and then it
 cuts off. Do 
 you think if I replace he injection pump, the problem
 will be solved.
 
 fox
 
 --- On Tue, 28/7/09, Thompson, Mark L. (Boise IPG) 
 [EMAIL PROTECTED]
 wrote:
 
   From: Thompson, Mark L. (Boise IPG) [EMAIL PROTECTED]
   Subject: Re: [Biofuel] effect of biodiesel
 on injection pump
   To: sustainablelorgbiofuel@sustainablelists.org
 
 sustainablelorgbiofuel@sustainablelists.org
   Date: Tuesday, 28 July, 2009, 6:36 PM
   The location of the sensor, on my 98
   Jetta at least, in inside the injector
 pump.
   Just under the access cover, it is submerged
 in diesel.
   With the right tool, it is only about a 5
 min job to
   replace.
 
   The temperature can be read using a VagCom
 interface and
   software for a PC.
 
   What symptoms you describe are common for a
 cracked temp
   sensor. Intermittent or complete failure of
 the sensor.
   Highly unlikely you lost your ECM. VW TDI
 ECM's are so
   hyper sensitive, they will shutdown the
 engine if there is
   any remote possibility of damaging the
 engine.
   As for a bad injector pump, id be skeptical
 of that. I
   would guess you had a bad sensor and the
 shop misdiagnosed
   it.
   Not surprising when it comes to TDI's,
 Dealers, and $$$.
 
 
   Mark
 
   -Original Message-
   From: [EMAIL PROTECTED]
   [mailto:[EMAIL PROTECTED]
   On Behalf Of fox mulder
   Sent: Tuesday, July 28, 2009 7:47 AM
   To: sustainablelorgbiofuel@sustainablelists.org
   Subject: Re: [Biofuel] effect of biodiesel
 on injection
   pump
 
 
   Dear JQ,
   I am refering to the electronic temperature
 sensor that
   senses the temperature of the diesel that
 goes to the
   injection pump. All in all it's the
 injection system that is
   affected by the biodeisel.
   What action did you take James? Did you
 carry out the
   electronic diagnosis?
   When i had passat diagnosed. I was told that
 I needed to
   replace the whole computer module and the
 injection pump.
   The cost of this was astronomical.I just got
 rid of the car.
   It seems i need to do the same with the
 jeep.
   fox
 
 
 
 
 
   --- On Mon, 27/7/09, James Quaid [EMAIL PROTECTED]
   wrote:
 
    From: James Quaid [EMAIL PROTECTED]
    Subject: Re: [Biofuel] effect of
 biodiesel on
   injection pump
    To: sustainablelorgbiofuel@sustainablelists.org
    Date: Monday, 27 July, 2009, 11:29 PM
    Fox,
   
    Interesting info.
   
    I had a similar problem using a
 combination of diesel
   and
    WVO in an 85
    VW TDI Jetta. Where I would start it on
 diesel and
   switch
    to WVO after
    the engine was up to temp.
   
    It died at a red light one day and I
 had to have it
    towed.  However an
    hour later it started right up. It was
 also hard to
   start
    if you had
    turned it off and the engine was warm.
 A 15 - 30 min
   wait
    and it would
    start. 
   
    What temp sensor are you referring
 to??
   
    Thanks.
    JQ
   
   
    -Original Message-
    From: fox mulder [EMAIL PROTECTED]
    Reply-to: sustainablelorgbiofuel@sustainablelists.org
    To: sustainablelorgbiofuel@sustainablelists.org
    Subject: Re: [Biofuel] effect of
 biodiesel on
   injection
    pump
    Date: Mon, 27 Jul 2009 22:07:17 +
 (GMT)
   
    Dear All,
    I used 100% biodiesel in VW passat and
 jeep cherokee
    limited for the last few years. Prior
 to jeep I used
   it in
    passat. 

Re: [Biofuel] Causes of fuel injection pump failures

2009-07-29 Thread 1 palm
the symptoms you mentioned is  quite common  indicator of fuel pump failure. 
The interval between stoppage will become shorter as the pump becomes more worn 
down. You can change the pump or you can get it service. Here in Malaysia, 
common rail pump  servicing is not common yet  as the equipment to do so 
is very expensive. So the  practice is to change the fuel pump, injectors as 
well as the ecu . Estimated cost is now in the region of RM2 for parts(USD 
5k plus) 





From: fox mulder [EMAIL PROTECTED]
To: sustainablelorgbiofuel@sustainablelists.org
Sent: Wednesday, July 29, 2009 8:16:02 PM
Subject: Re: [Biofuel] Causes of fuel injection pump failures


Thank you for such a good information. I am saving this, as the text books 
would never tell you.
The problem I am experiencing at the moment is that when i drive the jeep at 
speed for 15 o 20 min. the engine cuts off. Then after waiting for a 10 minutes 
it restarts. Then it cuts off in  shorter time. Do you think replacing the 
injection pump would solve the problem?

fox

--- On Wed, 29/7/09, Roderick Roth [EMAIL PROTECTED] wrote:

 From: Roderick Roth [EMAIL PROTECTED]
 Subject: [Biofuel] Causes of fuel injection pump failures
 To: sustainablelorgbiofuel@sustainablelists.org
 Date: Wednesday, 29 July, 2009, 5:27 AM
 Hello , I am replying directly to
 Fox's injection pump failures, and from my experiences,
 First i would like to state that  99% of pump failures are
 from microscopic dirt  both in bio-diesel and wvo. I am
 talking about dirt particles that pass through 1 and 2
 micron filters. these tiny specs slowly increase the
 tolerances and gap within the gear pumps of common rail fuel
 systems and also polishes the pistons of inline mechanical
 pumps. The problem slowly creaps up on you after many hrs
 and miles, You may first notice hard starting only on warm
 engines, reason being the slow cranking speeds and low
 viscosity of  hot fuel tend to bypass internally inside the
 pump creating a bypass situation. If the engine is switched
 over to pure petro diesel ( hot and thinner), the problem
 can even become worse for starting . Fuel becomes very thin
 and loses viscosity with heat. My suggestion is to
 centerfuge all  home made fuel. This would give you the
 exact same
  cleanliness of petro diesel which has been also
 centrifuged.  When I ran 75,000 litres of 1 micron
 filtered biodiesel through a 2006 common rail Cummins, I
 ended up with a slightly longer cranking time now after two
 years ( only noticable when the engine is hot), My fuel
 sample that i thought was perfect from washing and filtering
 showed up trace residual dirt after spinning it in a test
 centrefuge!!  Definitly food for thought ehh? 
 .
  Rod Roth Cranbrook BC
 
 
       
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Re: [Biofuel] Things you're not supposed to know about Swine flu vaccine

2009-07-29 Thread Ivan Menchero
 (zero liability).

 #6 - No swine flu vaccine works as well as vitamin D to protect you from 
 influenza. That's an inconvenient scientific fact that the U.S. 
 government, the FDA and Big Pharma hope the people never realize.

 #7 - Even if the swine flu vaccine actually works, mathematically speaking 
 if everyone else around you gets the vaccine, you don't need one! (Because 
 it can't spread through the population you hang with.) So even if you 
 believe in the vaccine, all you need to do is encourage your friends to go 
 get vaccinated.. ..

 #8 - Drug companies are making billions of dollars from the production of 
 swine flu vaccines. That money comes out of your pocket -- even if you 
 don't get the jab -- because it's all paid by the taxpayers.

 #9 - When people start dying in larger numbers from the swine flu, rest 
 assured that many of them will be the very people who got the swine flu 
 vaccine. Doctors will explain this away with their typical Big Pharma 
 logic: The number saved is far greater than the number lost. Of course, 
 the number saved is entirely fictional... imaginary... and exists only 
 in their own warped heads.

 #10 - The swine flu vaccine centers that will crop up all over the world 
 in the coming months aren't completely useless: They will provide an easy 
 way to identify large groups of really stupid people. (Too bad there isn't 
 some sort of blue dye that we could tag 'em with for future reference... )

 The lottery, they say, is a tax on people who can't do math. Similarly, 
 flu vaccines are a tax on people who don't understand health.

 Those who danced were thought to be quite insane, by those who could not 
 hear the music.
 -Angela Monet

 Dona L Wheeler www.ChironLightMuse .com
 Volunteer Human Rights Investigator
 Citizens Commission On Human Rights

 Roanoke, Va. 24018

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