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News Update Service
Wednesday, August 15, 2007 : 0930 Hrs

Sci. & Tech.
technology has dramatic chip-cooling potential for future computers

WEST LAFAYETTE: Researchers have demonstrated a new technology using tiny 
"ionic wind engines" that might dramatically improve computer chip cooling, 
possibly
addressing a looming threat to future advances in computers and electronics.

The Purdue University researchers, in work funded by Intel Corp., have shown 
that the technology increased the "heat-transfer coefficient," which describes
the cooling rate, by as much as 250 percent, according to Eurekalert, the news 
service of the American Association for the Advancement of Science.

"Other experimental cooling-enhancement approaches might give you a 40 percent 
or a 50 percent improvement," said Suresh Garimella, a professor of mechanical
engineering at Purdue. "A 250 percent improvement is quite unusual."

When used in combination with a conventional fan, the experimental device 
enhanced the fan's effectiveness by increasing airflow to the surface of a mock
computer chip. The new technology could help engineers design thinner laptop 
computers that run cooler than today's machines.

Findings are detailed in a research paper that has been accepted for 
publication in the Journal of Applied Physics and is tentatively scheduled to 
appear
in the Sept. 1 issue. The paper was authored by mechanical engineering doctoral 
student David Go, Garimella, associate professor of mechanical engineering
Timothy Fisher and Intel research engineer Rajiv Mongia.

"This technology is very exciting and innovative," Mongia said. "It has the 
potential of enabling imaginative notebook and handheld PC designs in the 
future."

The new cooling technology could be introduced in computers within three years 
if researchers are able to miniaturize it and make the system rugged enough,
Garimella said. As the technology is further developed, such cooling devices 
might be integrated into portable consumer electronics products, including
cell phones.

Advanced cooling technologies are needed to help industry meet the conflicting 
goals of developing more compact and lightweight computers that are still
powerful enough to run high-intensity programs for video games and other 
graphics-laden applications.

"In computers and electronics, power equals heat, so we need to find ways to 
manage the heat generated in more powerful laptops and handheld computers,"
Fisher said.

Also involved in the research was undergraduate mechanical engineering student 
Raul Maturana, who was supported with a National Science Foundation fellowship.

The experimental cooling device, which was fabricated on top of a mock computer 
chip, works by generating ions - or electrically charged atoms - using 
electrodes
placed near one another. The device contained a positively charged wire, or 
anode, and negatively charged electrodes, called cathodes. The anode was 
positioned
about 10 millimeters above the cathodes. When voltage was passed through the 
device, the negatively charged electrodes discharged electrons toward the
positively charged anode. Along the way, the electrons collided with air 
molecules, producing positively charged ions, which were then attracted back 
toward
the negatively charged electrodes, creating an "ionic wind."

This breeze increased the airflow on the surface of the experimental chip.

Conventional cooling technologies are limited by a principle called the 
"no-slip" effect - as air flows over an object, the air molecules nearest the 
surface
remain stationary. The molecules farther away from the surface move 
progressively faster. This phenomenon hinders computer cooling because it 
restricts
airflow where it is most needed, directly on the chip's hot surface.

The new approach potentially solves this problem by using the ionic wind effect 
in combination with a conventional fan to create airflow immediately adjacent
to the chip's surface, Fisher said.

The device was created at Purdue's Birck Nanotechnology Center in the 
university's Discovery Park. The researchers quantified the cooling effect with 
infrared
imaging, which showed the technology reduced heating from about 60 degrees 
Celsius - or 140 degrees Fahrenheit - to about 35 degrees C, or 95 F.

"We've been trying to make this work for about a year, and now we have shown 
that it works quite well," Garimella said.

Patents are pending for the new design.

The researchers also have developed computational models to track the flow of 
electrons and ions generated by the device, information needed for designing
future systems using the technology.

Computer chips are constantly being upgraded by creating designs with more 
densely packed circuits, transistors and other electronic components. The number
of transistors per chip has been doubling every 18 months or so, in line with a 
general principle called Moore's law. As performance increases, however,
so does heat generation, particularly in small hot spots. These hot spots not 
only hinder performance, but also could damage or destroy delicate circuitry.
This means new cooling methods will be required for more powerful computers in 
the future.

The next step in the research will be to reduce the size of components within 
the device from the scale of millimeters to microns, or millionths of a meter.
Miniaturizing the technology will be critical to applying the method to 
computers and consumer electronics, allowing the device to operate at lower 
voltage
and to cool small hot spots, Garimella said.

Another challenge will be making the technology rugged enough for commercial 
applications.

"As things get smaller, they get more delicate, so we need to strengthen all 
the elements. And we believe we can achieve this goal in a year or so," 
Garimella
said.

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