I've never had much luck with just stripping the 900 fiber, I always have
to use alcohol.

On Thu, Sep 10, 2020 at 6:47 PM <ch...@wbmfg.com> wrote:

> I have always been the boss of the fiber splicers.  I was a copper splicer
> when young and was proud of my ability to average 100 pair/hour.
> But other than sales demos and a few training burns  I have never done
> much.
>
> So last week I jumped in to splice some central office entrance cables.
> This can’t be too hard, right.  Well I averaged about 10 minutes per
> successful burn over my first 48 strands.  Got a little better on the
> second 48.  Did some reading and some thinking and today, I was getting
> almost perfect burns each time.  Still slow as I was checking each one of
> them with the OTDR before I cooked the heat shrink.
>
> But this is what I learned:
>
>
> 900um jacket fiber does not need to be wiped with an alcohol wipe if the
> tight coating comes off when stripping.  It strips clean.
>
> 250um needs to be stripped and stripped until it looks almost clean, then
> wiped with an alcohol wipe.  But the alcohol wipe does not need to be brand
> new or surgically clean.  It is just getting the junk off so it will not
> contaminate the cleaver or the splicer.  It adds almost nothing to the
> success of the burn.  Use a little alcohol pump bottle and re-wet your
> wipe.  No need to use new wipes each time.  90% isopropyl is cheap and
> makes one wipe last all day long.
>
> Make sure to look at the squareness of the fiber in the cleaver.  Just
> because the little holder clamp door thigy shuts does not mean it is square
> to the cutting wheel.  You can rotate or wiggle the fiber after it is
> clamped a bit and make it square itself up.  You must have a 90 degree
> cleave and you can get anything but 90 degrees if you try a bit.
>
> After cleaving DO NOT clean it or touch it or do anything to it.  Do not
> even breathe on it.  Treat it like the building will explode if you touched
> the cleaved face to anything.  My older hands are not as steady as they
> once were but I finally got some muscle memory going where I could put it
> in the V groove just past the end of the groove but before the electrode.
> The cleaved end has touched NOTHING.
>
> If you do miss the groove and bump the end into something, expect to
> re-cleave.  Almost always.  Even that tiny little defect is going to bite
> you in the ass.
>
> Make sure to ensure the fibers are square to the electrodes.  Just like
> the cleaver, you can re clamp and rotate to get them looking directly at
> each other and perpendicular to the electrodes.  I have my lab bench
> magnifier clamped to my splicing table so I can double check that alignment
> before shutting the lid on the splicer.
>
> If one end looks bad it is just not gonna work.  Just pop the lid open and
> re-cleave before the machine decides it actually is good enough and tries
> to burn it.  In that case you will have to strip twice and cleave twice.
> Just redo it if it does not look perfect.  You are just wasting time
> forcing it to burn if it does not look perfect.
>
> Using an alcohol wipes on a cleaved fiber will almost always cause some
> kind of core problem.  Alcohol wipes fix nothing.  Recleaving fixes
> everything.
>
> Don’t blow on anything with your mouth.  Use a bulb syringe or canned
> air.  No matter how careful you will blow, microscope particles of spit
> onto things.
>
>
>
>
> If you have bad cleaves several times in a row, rotate the blade.  Bad
> cleaves are not just bad luck, or bad fiber.  Assuming you put clean fiber
> squarely in the cleaver, bad cleaves are caused by a bad spot on the
> cleaving wheel.
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