Any idea what Cambium sprayed inside their CLIPs?  I think it was a bronze or 
purple color.

 

From: AF <af-boun...@af.afmug.com> On Behalf Of ch...@wbmfg.com
Sent: Thursday, November 5, 2020 5:36 PM
To: 'AnimalFarm Microwave Users Group' <af@af.afmug.com>
Subject: Re: [AFMUG] Stopping tower rust

 

All the original stingers used arc sprayed zinc on the reflector.  Same stuff 
as hot dipped galvanized.  Same stuff as welding or grinding on galvanized 
steel pipe.  

 

We vaporized it.  I inhaled tons of it over the years.  It doesn’t hurt you but 
if you get too much you will have a sleepless night.  You get what is called 
zinc fever and it is very unpleasant.  But you have to inhale a bunch of it to 
get it.  

 

Casual grinding or welding will not do it as long as the fumes are being blown 
away.  But it is not toxic like it will kill you or cause permanent damage.  It 
actually seems to protect you from catching colds.  

 

From: Ken Hohhof 

Sent: Thursday, November 5, 2020 4:27 PM

To: 'AnimalFarm Microwave Users Group' 

Subject: Re: [AFMUG] Stopping tower rust

 

Just drink some milk, you’ll be fine.

https://www.quora.com/Why-do-welders-drink-milk

 

 

From: AF <af-boun...@af.afmug.com <mailto:af-boun...@af.afmug.com> > On Behalf 
Of Jaime Solorza
Sent: Thursday, November 5, 2020 3:31 PM
To: AnimalFarm Microwave Users Group <af@af.afmug.com <mailto:af@af.afmug.com> >
Subject: Re: [AFMUG] Stopping tower rust

 

Wear breathing protection when doing any work on galvanized stuff...

 

 

On Thu, Nov 5, 2020, 9:41 AM Ken Hohhof <af...@kwisp.com 
<mailto:af...@kwisp.com> > wrote:

The bottom line is, if it’s a Rohn tower, it’s almost certainly galvanized not 
stainless.

 

If there’s some rust on the cross members and step bolts, it’s probably that 
people stepping on them wore through the galvanizing?  You could remove the 
rust with a steel brush and spray with cold galvanizing, but if it’s where 
people step, that’s not going to last.  Question maybe is whether it’s cosmetic 
or structural.

 

 

From: AF <af-boun...@af.afmug.com <mailto:af-boun...@af.afmug.com> > On Behalf 
Of ch...@wbmfg.com <mailto:ch...@wbmfg.com> 
Sent: Thursday, November 5, 2020 10:28 AM
To: AnimalFarm Microwave Users Group <af@af.afmug.com <mailto:af@af.afmug.com> >
Subject: Re: [AFMUG] Stopping tower rust

 

Brown rust.  You can cause it with muriatic acid, but when I have tried to do 
it in the past, my outcome was not uniform.  Maybe it would have been OK with 
some weathering but it was not aesthetically pleasing initially.  

 

From: Bill Prince 

Sent: Thursday, November 5, 2020 9:20 AM

To: af@af.afmug.com <mailto:af@af.afmug.com>  

Subject: Re: [AFMUG] Stopping tower rust

 

There is also COR-TEN steel, which develops a special protective layer of rust.

https://www.corten.com/what-is-corten-steel.html

bp
<part15sbs{at}gmail{dot}com>

On 11/5/2020 8:04 AM, ch...@wbmfg.com <mailto:ch...@wbmfg.com>  wrote:

There are multiple kinds of rust.  Some power transmission line towers are 
rusty on purpose.  

 

Red Rust    Hydrated oxide Fe2O3•H2O

Yellow Rust Iron oxide-hydroxide FeO(OH)H2O

Brown Rust  Oxide Fe2O3 (high oxygen/low moisture)

Black Rust  Iron (II)oxide – Fe3O4 (limited oxygen)

 

I think I have the order right.  Red rust can eat clear through the metal.  It 
produces deep flakes of cancer in the thickest of steel.  If you can get the 
rust to progress through to brow rust it is a permanent coating that will not 
continue to deteriorate.  Not sure how you make that happen.  If you take a 
stroll along the pedestrian walkway of the Golden Gate bridge, you will see 
1/2” thick parts of the handrail that have flaked completely through.  And that 
is with regular scaling and painting.  

 

You can go look at an old piece of farm machinery in a field and the steel is 
really good looking.  Dark brown and black rust.  

 

 

From: Lewis Bergman 

Sent: Thursday, November 5, 2020 6:51 AM

To: AnimalFarm Microwave Users Group 

Subject: Re: [AFMUG] Stopping tower rust

 

Surface rust is of absolutely no consequence. I have black iron towers that 
were constructed 40 years ago that have substantial surface rust. While not 
pretty, it is structurally insignificant. If it looks more like discoloring 
than rust, which if the galv is good is what it usually looks like, I would do 
nothing. Anything you do to fix it will likely speed the rusting process up. 
For instance, you could use naval jelly, which would remove all the rust. If it 
is galv and not SS, the acid will eat more of the galv coating off and it will 
rust faster from then on unless you paint it. Then you are stuck painting a 
galv tower which is a PITA, expensive, and will eventually look even worse. 
Paint, even when applied correctly with the correct prep, just doesn't adhere 
to galv well. 

 

Sleep tight, don't worry, take the do nothing decision tree.

 

On Thu, Nov 5, 2020 at 5:31 AM Matt Hoppes 
mailto:mattli...@rivervalleyinternet.net wrote:

 

Could it be a zinc galvanized steel instead of stainless?  I assumed stainless 
due to the very limited rust. 

 

On Nov 5, 2020, at 6:27 AM, Matt Hoppes 
mailto:mattli...@rivervalleyinternet.net wrote:

 

 

 

 

Ok. So then maybe it’s not an issue. It does just appear to be surface. 

 

On Nov 4, 2020, at 11:13 PM, Ken Hohhof mailto:af...@kwisp.com wrote:

 

 

 

 

 

Apparently regular steel and stainless steel both “rust”.  But stainless forms 
a thin stable protective layer of chromium oxide, while regular steel turns to 
unstable iron oxide which just grows and grows.

 

 

 

https://www.scientificamerican.com/article/why-doesnt-stainless-stee/

 

 

 

 

 

 

 

From: AF mailto:af-boun...@af.afmug.com On Behalf Of ch...@wbmfg.com 
<mailto:ch...@wbmfg.com> 

Sent: Wednesday, November 4, 2020 9:22 PM

To: AnimalFarm Microwave Users Group mailto:af@af.afmug.com

Subject: Re: [AFMUG] Stopping tower rust

 

 

 

 

 

 

 

Certainly not stronger and twice the expense.  

 

 

 

 

 

 

 

From: Lewis Bergman 

 

 

 

Sent: Wednesday, November 4, 2020 8:07 PM

 

 

 

To: AnimalFarm Microwave Users Group 

 

 

 

Subject: Re: [AFMUG] Stopping tower rust

 

 

 

 

 

 

 

I would assume this wasn't a slip of the tongue. Just surprised that anyone 
would build a tower out of stainless steel. Chuck would likely know but I am 
pretty sure stainless is softer than regular steel.

 

 

 

 

 

 

 

On Wed, Nov 4, 2020 at 8:24 AM Matt Hoppes 
mailto:mattli...@rivervalleyinternet.net wrote:

 

 

 

We have a stainless steel tower that’s probably about 30 years old. Good shape. 
But I noticed some minor rust developing on the surface of some cross members 
and a few climbing pegs. 

 

What’s the best way to stop this and protect the tower?

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Lewis Bergman 

 

 

 

325-439-0533 Cell

 

 

 

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325-439-0533 Cell

 

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