The fact is that this appliances does not have Swap because it runs over a 
flash card. Look:

top - 15:12:58 up 37 min,  2 users,  load average: 0.05, 0.07, 0.27
Tasks:  67 total,   1 running,  66 sleeping,   0 stopped,   0 zombie
Cpu(s):  0.3%us,  0.3%sy,  0.0%ni, 99.3%id,  0.0%wa,  0.0%hi,  0.0%si,  0.0%st
Mem:    255692k total,   248524k used,     7168k free,        4k buffers
Swap:        0k total,        0k used,        0k free,    27668k cached


If I do a swat at flash card then performance will go down.  I only have 2 
amavis children.  

I could do amavis 2.6.2 rpm to test if it has been corrected.

Sorry you are right, amavis 2.6.1
On Tuesday 09 December 2008 05:41:36 Mark Martinec wrote:
> Luis, 
>
> > Using CAT (language pluging) I got this:
> >
> > Dec  8 20:07:04 soekris amavis[24051]: (24051-06) (!!)TROUBLE in
> > check_mail: parts_decode_ext FAILED: file(1) utility (/usr/bin/file)
> > error: run_command (open pipe): Can't fork at
> > /usr/lib/perl5/5.10.0/i386-linux-thread- multi/IO/File.pm line 188. at
> > /usr/sbin/amavisd line 2873.
> >
> > Under
> > Mandriva 2009.0
> > Amavis 2.6.2
> > Spamassassin 3.2.5
> >
> > is it a bug?
>
> It looks like you are running amavisd-new-2.6.1, not 2.6.2.
>
> There are a couple of reasons why fork can fail, the usual one
> is a shortage on swap space. Increase swap space, of reduce
> the number of amavisd child processes.
>
> Out of curiosity, I'd be interested how 2.6.2 (-rc2) fares in the same
> environment - code dealing with forking and pipe creation has been
> revised, so you'd hopefully get a more informative failure reason.
>
>   Mark
>
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