Lonnie,
        Thanks again for the very quick reply - I believe I have tracked down 
the issue.   The older CF card I was using does not support DMA mode.  By 
pointing me in the correct direction, I was able to see DMA issues on startup.  
 Switching to another CF Card SanDisk 4G - UDMA/66 was supported and the system 
booted fine.   
This post http://ubuntuforums.org/showthread.php?t=1396670  gave me the idea 
that changing the .cfg to libata.dma=0 my have also worked by putting the 
controller in PIO mode.   If I ever rip apart the other IDS I have I'll try 
that also.   But for now a more modern CF card is working fine!   Thanks again 
for your efforts.   

Rodney
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