Hai sudindra,

this is yuvaraj working in BAJAJ Bangalore syuva...@bajajauto.co.in give me 
your contact details will try to solve your problem.

--- In bajajpulsar@yahoogroups.com, "Sudindra B J" <sudindr...@...> wrote:
>
> Hey Guys,
> 
> I am Sudindra from Bangalore and I bought a 2004 model P150 kick start in Dec 
> 09 and got it done up.  The bore set was replaced and the bike was running 
> with some problems with idling speed and some smoke.  This is due to the 
> carburettor which was also replaced (UG3 carb).
> 
> About 2 months ago after service the vehicle started misfiring when running.  
> The auto electrician replaced all the coils and the bike ran fine for exactly 
> 760 kms and then the problem reappeared.  Then it was located to be the 
> problem of the CDI unit (as per the electrician).  There was no original CDI 
> unit available in the market but he somehow managed to procure a used unit 
> and fixed the same.  This ran fine for about 3-4 days and now the problem has 
> reappeared.
> 
> Part # of the CDI which came with the bike - DH 11 1019
> Part # of the CDI replaced is same as above.
> 
> Some observations:
> 
> 1.  With the original unit which was in the vehicle there was a lot of 
> starting problems and had to open the throttle to get the bike to fire when I 
> kick started (also it would misfire when starting and it had to be kicked 
> real hard to start).  This has resolved with the present CDI.  Even on the 
> first start in the morning i just have to kick and it fires.
> 
> 2.  The mileage was around 45-47 Kpl with the original unit (with a lot of 
> petrol smell from the exhaust) and this time with the replaced unit I have 
> got 56 kpl (and the petrol smell from the exhaust is negligible.)
> 
> 3.  With the first CDI unit I had to keep the engine running above 3K rpm for 
> it to be running (after the misfiring starts) but with the present CDI it has 
> come down to 1.5-2K rpm.  The bike always runs fine at higher rpms (with both 
> CDI units)
> 
> 4.  One strange thing that I have observed all the 3 times when the problem 
> started that it would occur when the bike came to reserve. ( I don't know 
> whether this is sheer coincidence or it has some implication)
> 
> Though we have hunted high and low at all places in Bangalore the original 
> replacement part is not available  with anyone and some of the spare part 
> dealers advised me that BAL has not been supplying this part for quite 
> sometime and was also advised to replace with what was termed as local part.  
> I don't know whether this would be advisable and if it would cause any harm 
> to the bike.
> 
> Alternately is there some other bikes CDI which would match the same.  If so 
> advice with part #.
> 
> Being without the bike is really impossible for me.
> 
> COULD SOMEONE PLEASE HELP ME OUT AND ALSO LET ME KNOW IF THE REAL PROBLEM 
> LIES WITH THE CDI UNIT OR ELSEWHERE.
>


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