That is a long email. Send me a direct email, and at some point we can have
a discussion.

Gerald


On Mon, Jul 20, 2015 at 6:36 PM, Alan Rosenbloom <rosenbloo...@gmail.com>
wrote:

> Gerald: I am super impressed that you would offer your valuable time to
> help with not much in return than thanks.
>
> Background: I’m developing a complicated prototype and I am new to
> embedded systems. I was fairly frustrated that I could not “just hook
> things up” and have them at least not destroy the BBB while testing. I am
> beginning to understand that, like any device, more capability comes with
> more complexity and vulnerabilities. I still see the BBB as an amazing
> opportunity for inventors overall and realize that I need to learn more to
> use it properly.
>
>                 I cannot point to one circuit that caused the damage to
> the BBBs because I am trying different arrangements to integrate multiple
> devices. However, if you could answer some basic questions on design
> strategy, that could help.
>
>
> *Here’s what I need to accomplish:*
>
> I need to power 4 accessories: (1) a small stepper motor through the
> Pololu DRV8834 driver board. It consumes about 200 – 300 mA at 5 volts, (2)
> an IC chip via pulse wave modulation – it requires about 620mA at 1.55V,  (3)
> a small DC motor which consumes about 40 mA at 3V (either by PWM and a
> relay or straight from a 3.3 V source) and (4) a small cooling fan –
> consumes about 120 mA at 5 V.
>
> I need to control turning all these on and off by a clock function.
>
> I need to read a GVS digital sensor:  consumes less than 10 mA at 5 V.
>
> I need to read a GVS analog input:  5V input, output < 1 volt.
>
> I need to read DC voltages (analog): (1) on a pin on the DRV8834 driver
> board (0-1 volt range), (2) on a sensor with special input requirements –
> it needs both (+) 5 volts AND (-) 5 volts inputs to power it. The (-)
> voltage is derived from (+) 5 V using this inverter ICL7660A, which I have
> found to be about 91% efficient at converting DC (+) to DC(-) for this
> application. Sensor output max about 1.2 volts.
>
> Finally, I need to add and read a real time clock (RTC) such as the
> Chronodot (Adafruit) – requires I2C bus SDA, and SCL, as well as GND and
> (+) 5V.
>
>
> *What do you think of these strategies:*
>
> (1)    Use the BBB-GVS board (http://beagleboard.org/project/BBB-GVS/).
> This board appears to provide a layer of protection from the sensor voltage
> inputs and power outputs for the BBB. The problem is they may not be a
> reliable supplier and I cannot tell if this board will accomplish all these
> tasks.
>
> (2)    Use the BBB only for logic and supply all the power from an
> independent (probably 5V cell phone charger power pack) source with voltage
> regulator, using PWM and relays to regulate the voltages lower than 5 V and
> relays to control intermittent power needs. Would this be safer for the BBB
> i.e. not using power directly off the BBB while trying to read sensor
> output at the same time? It seems dangerous to me tying all the grounds
> together (analog, digital and power) that would be required to get both
> power out of the BBB and signal into it.
>
> (3)    Power the BBB via a 3.7 volt backup battery through TP5 and TP8 to
> prevent abrupt cessation of power should a system failure occur. Seems like
> it would be possible to write code to give the “sudo shutdown –h now”
> command when the power went down. This would allow the PMIC time to do an
> orderly shutdown.
>
>
>
> I suspect that the sensors may be putting voltages on the BBB pins before
> they are powered up as part of the problem, but I am not sure how to
> prevent this. Is there a way to power up the sensors after the BBB has
> properly booted and to shut them down before the PMIC does its shutdown
> sequence? Any other external wiring or devices that could help safeguard
> the BBB? Any advice you can offer on any of this or other ways to protect
> the BBB would be appreciated.
>
> On Sat, Jul 18, 2015 at 8:31 PM, Gerald Coley <ger...@beagleboard.org>
> wrote:
>
>> If you do not use it properly, it will be damaged. That applies to every
>> electronic circuit ever designed. I would have stopped using the circuitry
>> after the second try.
>>
>> I would be happy to look at your circuit and see if I can identify what
>> the issue might be.
>>
>> Gerald
>>
>>
>> On Fri, Jul 17, 2015 at 10:27 PM, <rosenbloo...@gmail.com> wrote:
>>
>>> I now have 4 damaged or dead BBBs. On this last board (Element 14), I
>>> had only a stepper motor driver board connected (Pololu DRV8834), and
>>> nothing else. The DRV8834 was initially drawing power from the VDD5v on the
>>> BBB. The BBB "blacked out" twice while nothing was happening and while
>>> connected to both a 5V regulated power supply (Adafruit) and USB power. I
>>> was worried that the DRV8834 was drawing too much power (although I have
>>> found it uses < 200 mA @ 5V), so I used a separate power supply for the
>>> DRB8834. Only the logic of the DRV8834 was hooked up to the BBB - nothing
>>> that would supply power and no analog inputs.  The third blackout also
>>> occurred without an obvious precipitant - again with both power sources
>>> connected (USB and barrel plug). Now the power LED flashes briefly when
>>> either USB or barrel plug power (Adafruit power source for BBB) is
>>> connected to the BBB. It will not sustain the power button nor boot up.
>>>
>>> This seems to be a repetitive theme on this forum. I am losing faith in
>>> the BBB ever functioning in a real world environment if it is this fragile.
>>> Is there any way to protect the BBB processor (or whatever is blowing) with
>>> external circuitry or power?
>>>
>>> Appreciate any help. I'm now out over $200 with these boards and I
>>> cannot identify anything that should be damaging them. Considering changing
>>> to another system at this point. Although I am impressed with the
>>> capability of the BBB, I would not call it a robust system.
>>>
>>> Help!
>>>
>>>
>>>
>>> On Thursday, June 11, 2015 at 9:08:39 PM UTC-4, Gerald wrote:
>>>>
>>>> The flashing LED indicates excess current is being drawn by the
>>>> processor. This can be related to damaged I/O pins or power supplies that
>>>> are not well regulated..
>>>>
>>>> Gerald
>>>>
>>>>
>>>> On Thu, Jun 11, 2015 at 4:38 PM, <ahad...@gmail.com> wrote:
>>>>
>>>>> I have the same issue, already 3 boards has died.
>>>>> any solution, i tried to use optoisolator/pwm and noting. the BBB is a
>>>>> bad board.
>>>>>
>>>>>
>>>>>
>>>>> Le mercredi 25 février 2015 18:03:24 UTC+1, mdtsa...@gmail.com a
>>>>> écrit :
>>>>>>
>>>>>> Identical problem this morning:  BBB boots fine when powered by USB,
>>>>>> but not when powered by a 2.0 mA rated 5.0 V DC power supply (nicked from
>>>>>> some other device).  BBB power LED blinks continuously.  This power 
>>>>>> supply
>>>>>> has worked with this BBB in the past.
>>>>>>
>>>>>> Mike.
>>>>>>
>>>>>> On Friday, January 23, 2015 at 8:44:59 PM UTC-8, 1127...@gmail.com
>>>>>> wrote:
>>>>>>>
>>>>>>> I had a similar problem- my power LED would just continue blinking
>>>>>>> when connected to a 5V power source. This meant there was something 
>>>>>>> wrong.
>>>>>>> First, I checked if my BBB was still alive. To find that, I connected my
>>>>>>> board to a computer via USB. Surprisingly, this time power LED  turned 
>>>>>>> on
>>>>>>> normally. Then to make sure that everything was properly, I ran some
>>>>>>> program as given in the BB website
>>>>>>> http://beagleboard.org/getting-started.  I was happy to see, the
>>>>>>> programs on the website worked just fine on my board. Thus, I was able 
>>>>>>> to
>>>>>>> conclude that strangely, my BBB board didn't like 5V external power 
>>>>>>> source!
>>>>>>>
>>>>>>> On Friday, November 22, 2013 at 6:41:41 AM UTC-8, Bert Lindner wrote:
>>>>>>>>
>>>>>>>>
>>>>>>>> Just had a 5V powered Beaglebone Black seemingly die on me. First
>>>>>>>> the power led kept blinking, then after removing the (BB Toys CAN) 
>>>>>>>> cape the
>>>>>>>> power led would flash just once after applying power. Looking back in
>>>>>>>> previous threads this seemed to mean I killed the board somehow; there 
>>>>>>>> was
>>>>>>>> also a GPS module attached to one of the UARTs and a probably power 
>>>>>>>> hungry
>>>>>>>> USB wlan stick that I'm trying to get to work, so a power hungry setup.
>>>>>>>>
>>>>>>>> I was ready to declare it dead, it remained just flashing once
>>>>>>>> after repeatedly unplugging and reattaching the power supply.
>>>>>>>>
>>>>>>>> However I noticed the single power led flash would also happen if I
>>>>>>>> pressed the power button (leaving the 5V plug in). Doing that 
>>>>>>>> repeatedly
>>>>>>>> seems to have revived the board, will see if new problems occur. For 
>>>>>>>> now it
>>>>>>>> behaves normally.
>>>>>>>>
>>>>>>>> Is this expected behaviour?
>>>>>>>>
>>>>>>>> Best,
>>>>>>>>
>>>>>>>> -Bert
>>>>>>>>
>>>>>>>>  --
>>>>> For more options, visit http://beagleboard.org/discuss
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>>>>>
>>>>
>>>>
>>>>
>>>> --
>>>> Gerald
>>>>
>>>> ger...@beagleboard.org
>>>> http://beagleboard.org/
>>>>
>>>  --
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>>
>>
>>
>> --
>> Gerald
>>
>> ger...@beagleboard.org
>> http://beagleboard.org/
>>
>> --
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>
>  --
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-- 
Gerald

ger...@beagleboard.org
http://beagleboard.org/

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