Hello all,

"My almost new Park Cable Cutters crushed the cut end of what is sold
as higher quality brake cable housing when I cut it down to size."


I worked as a bicycle mechanic for many years, and even worked for a
professional race team. The best way to cut brake housing is to use
regular dike cutters. Cut through between the coil, with the flat side
of the dikes facing towards the length of cable you are going to use.
Guide the upper "blade" of the dikes, between the coil. The other end
will bend a little as the dike cuts through the outer casing, opening
the coil, throught the inner lining and then hit metal.  You end up
just cutting through one small piece of coil. Try to cut as
perpendicular as possible to the cable. Open the end of the pinched
lining, and if necessary, file the end of the cut end down a little to
sit flat. My theory on grinding, or using a dremel, is that it fills
the inner lining with little metal slivers, which causes a bit of
friction. If you have compressed air, that is not an issue. You can
blow it out. A file does not create as much air flow to pollute the
inside of the casing. Bicycle cable cutters are not made for brake
housing, period, only shifter cables, and only the housing. Use
regular sharp dikes to cut everything else.

Clayton

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