Hi list,

After a third bike with the Shimano 600 "starfish" headset joined my
herd, I knew it was time to search out the proper tools for
maintainence of these... see:
http://tinyurl.com/shimano-600-wrench
and
http://bikehugger.com/2008/06/in_the_bike_shop_the_obscure_h.htm

If you're not familiar, this was a "design innovation" included in the
early-80's Dura-Ace and 600 groups. Instead of only using a
conventional steel 32mm wrench to turn those soft alloy head parts
(which you *can* do, it's a backwards-compatible design), Shimano
introduced a custom eight-lobed knurled interface with a corresponding
alloy tool set. In one way a novel and another a practical idea, in
theory it would reduce the marring effects of steel-on-alloy hamfist
wrenching (while giving a "totally awesome!" and alien looking
headset).

Anyhow, now having examples of both - one marred starfish and now, two
pristine examples - I had to find those wrenches! After following up a
number of dead ends (shops rumored to have a "stock" of these turning
out to have tossed 'em, etc.), I consulted theBay where, inevitably
the price would always run up much higher than I cared for.

So, I hatched a plan B: finally able to borrow one, I translated the
original into CAD and then CNC'd a pair from 6061 alloy stock. The
result was a perfect copy (I did shorten the handles by an inch to
reduce my material cost), and at long last, I had my own set of
wrenches!

Having a hunch I'm not alone having bikes with these, and pleased with
the results of my "prototype" - if anyone is interested in
one/two/many of these, I'm considering producing more. I can afford to
do so for $25-a-pair (or, $15-for-one - but, you really should get a
pair) + shipping. Let me know if you're interested, as I'm looking for
a solid number before I proceed with running more of these off. Pics
of course available (when I get home!).

Thanks!
=- Joe Bunik
newly relocated in
Walnut Creek, CA

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