What I have seen of them, They have their down side.
RJ
----- Original Message ----- 
From: "Boyce, Ray" <[EMAIL PROTECTED]>
To: <blindhandyman@yahoogroups.com>
Sent: Wednesday, October 04, 2006 7:12 PM
Subject: [BlindHandyMan] New Wood Plastic Composites


> Hi
> Wood-plastic composites, often used for such things as outdoor decking,
> are one of the fastest growing components of the wood composites
> industry. Some
> projections have suggested that these products, which were used for less
> than 1 percent of decking in the mid-1990s, may capture 20 percent of
> that market
> by 2010.
>
> "Composite products made from wood and plastic are highly desirable for
> their low maintenance and ability to resist rot," said Kaichang Li, an
> associate
> professor in the OSU Department of Wood Science and Engineering. "But
> their use has been limited because of high cost and low strength, a
> result of inadequate
> adhesion between the wood fibers and plastic."
>
> Fundamentally, Li said, this is because wood and plastic are like oil
> and water, and do not mix well. Wood is hydrophilic -- it absorbs water
> -- and plastic
> is hydrophobic, repelling it. A "compatibilizer," typically a polymer
> that bridges the interface between the wood and plastic in these
> products, improves
> stress transfer and increases their strength and stiffness.
>
> The new wood-plastic composites use superior compatibilizers developed
> in Li's laboratory, and an innovative technology for mixing wood and
> thermoplastics
> such as nylons, in which the melting temperature of the plastic is
> higher than the wood degradation temperature.
>
> With this approach, the new wood-plastic composites can use very
> inexpensive plastics such as those found in old carpet fibers -- about
> 4.4 billion pounds
> of which are now wasted every year, going into landfills where they are
> extremely slow to biodegrade and pose a significant waste disposal
> problem.
>
> They could also open the door for improved utilization of low-grade
> woody biomass from needed thinning of Oregon forests, which is
> increasingly being done
> to improve forest health and prevent catastrophic wildfire. A better
> "value added" use for that wood fiber could be important, experts say.
>
> The technology may prompt a major expansion of the wood-plastic
> composite industry into new types of products and uses, experts say. In
> particular, such
> products may help further replace wood treated with chemical
> preservatives, some of which have already been banned due to health and
> environmental concerns.
>
> "This new material is far superior to anything currently available in
> the wood-plastic composite market," Li said. "It should become an
> important new product
> and an industry with the potential for rapid growth."
>
> So far, the research on the new product has only been done at a
> laboratory scale. Findings have been published in the Journal of Applied
> Polymer Science
> and other professional publications.
>
> Scientists now want to duplicate the findings at something much closer
> to an industrial scale, which they will be able to do with the
> contribution to OSU
> of a $180,000 extruder from ENTEK, a Lebanon, Ore., firm that
> manufactures extruders for bio-based composites.
>
> A local startup company in Corvallis, Sustainable Industries Group, LLC,
> is also supporting the research. And the Oregon Nanoscience and
> Microtechnologies
> Institute has provided support to get the new equipment installed, which
> also has the capability to produce nanocomposite materials.
>
> The new wood-plastic composites are just the latest advance with new
> adhesives and materials from Li's research programs. In the past few
> years, his research
> also began a revolution in wood adhesives. Inspired by the way mussels
> on the ocean shore cling to rocks despite pounding waves, Li found their
> secret
> -- an unusual adhesive that could be mimicked by modifications of
> abundant and inexpensive soy protein. The modified soy protein can be
> used as an adhesive
> for production of plywood, particleboard and other wood composite
> panels, without giving off the carcinogenic formaldehyde fumes common
> with traditional
> wood adhesives.
>
> That patented adhesive has already been commercially used for production
> of wood composite panels by Columbia Forest Products, the largest
> producer of decorative
> interior panels in the nation. All plywood plants of Columbia Forest
> Products have been converted to using the new technology in face of
> rapidly rising
> demand.
>
> And one of the latest innovations, still in early research phases, is
> cellulose crystals from wood for use in rubber products. Products such
> as tires now
> often use silica in their manufacturing processes, which can create
> waste disposal concerns. The use of wood -- a renewable material --
> might address that
> problem and some day have the nation driving on tires made at least
> partially out of trees.
>
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