Very good post Ray, a real keeper.
David Ferrin
[EMAIL PROTECTED]
----- Original Message ----- 
From: "Boyce, Ray" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Wednesday, February 21, 2007 3:12 PM
Subject: [BlindHandyMan] Drywall Hanging Tips


Hi Everyone
Drywall Hanging Tips

Getting Started

Hanging drywall is not too hard. To begin the job, you need a few basic
tools and the right type of drywall. I find that a sharp razor knife, a
30 foot
long tape measure with a 1 inch blade, a drywall hatchet, a T-square,
and a screwgun make the job a breeze. Optional tools include a rotary
cutter, a drywall
hand saw, and pry bars, etc.

Be sure to have extra razor blades. A sharp blade makes crisp cuts.
Contrary to popular belief, you don't cut drywall with a circular saw.

If you don't own a drywall hatchet, consider purchasing one. A regular
hammer has a tendency to tear the drywall paper as you try to recess
each nail. The
hatchet has a gently tapered head that creates a beautiful natural
recess for the joint compound. What's more, the hatchet head has
checkered tooling.
When it strikes the paper surface, it creates a waffle contour that
helps lock the joint compound in place.

Let's Get to Work!

Here is a typical room that is being drywalled. The insulation is in
place and the exposed 2 x 6 blocks allow the finish carpenters to
install the kitchen
cabinets in a flash. Note that the ceiling was hung first. The rough
framing distance from the floor to the ceiling joists adjacent to the
walls before
drywall was 97 and 1/8 inches. This rough height allows you to hang the
1/2 inch drywall ceiling and still have 96 and 5/8 inches left over on
each wall.
This distance allows you to easily hang two 48 inch wide sheets sideways
without trimming.

Always hang the top sheet first. Push it up tight against the ceiling
drywall. Install two or three screws to hold it in place and then draw
plumb lines
that represent the center of the wall studs. Space the wall fasteners so
they are 16 inches apart. I prefer to use 1 and 3/8 inch screws for 1/2
inch drywall.
Ceiling screws or nails should be placed 12 inches apart.

Cutting and Fitting

Cutting drywall is a breeze. I prefer to do it while it rests flat on
the floor. A 48 inch long T square allows you to only make one mark on
the drywall
instead of two if you use a traditional level to make the straight cut
line. With the T square in place at the cutting point, glide the razor
knife down
the edge of the sqaure. There is no need to draw a pencil line. Lift the
drywall and push against the sheet. The drywall will snap and all you
need to
do is slice the back side of the drywall at the crease to complete the
cut. Always cut the drywall 1/4 inch less than the actual measurement
for length.
The drywall joint compound and tape will fill all of these gaps with
ease. Hanging drywall is not finish carpentry!

The bottom sheet is in place. Note the huge gap between the sheet
already on the wall. We need to lift the bottom sheet so the gap is very
small or non-existent.
Note the pry bar in the bottom of the photo. Watch how it will help us
lift the heavy drywall!

Lifting and Trimming!

Look how easy it is to lift the drywall. I simply step on the pry bar
and it raises into position. Professional hangers have a special tool to
do this.
With a pry bar you need scrap drywall to act as a fulcrum. You will need
two people doing this at the same time on any sheet longer than 4 feet.
Have your
nails or screw gun ready so you can fasten the sheet while the seam
between the two pieces is tight.

When you are ready to fasten the drywall to the wall studs, press
against the board. Failure to do this while nailing or screwing can lead
to future nail
pops.

Cutting holes for pipes and electrical outlet boxes can be done with a
rigid hand saw, but I prefer to use a powered rotary tool. These have
spiral bits
with sharp edges and allow you to cut any shape or sixed hole with
extreme precision.

Finer Points!

The rotary cutters allow you to cut out for electrical boxes after the
drywall is hung! You insert the spinning bit through the drywall in the
center of
the box. Slide the tool sideways until you feel resistance. Extract the
bit and jump over the side of the box. Place the bit in contact with the
outer
edge of the box and proceed to cut counterclokwise. It is an awesome
tool.

If you nail drywall, you must make sure you do not tear the paper
facing. If this happens, the holding power of the nail is greatly
reduced. Here is a photo
of a nail that was driven too deeply. The face paper is torn and you can
see the exposed gypsum core. Move 1.5 inches away and install a screw or
nail
properly.

Almost Finished!

Screws are really the best fastener in my opinion. If you use a screw
gun and have the depth adjustment set perfectly, the screw sets below
the paper surface
about 1/16th of an inch. The paper is silghtly depressed, but not torn.
This photo illustrates a perfectly driven screw.

Well, the drywall is hung. The room is ready to be scraped out. Whatever
you do, don't sweep the floor! The dust that remains around the edges
and on the
floor will help you to easily removes globs of joint compound that will
inevitably fall from your finishing tools! 
Drywall!

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