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Table of Contents
CHAPTER 1 1
INTRODUCING THE DR 6-TON ELECTRIC WOOD SPLITTER 1
Conventions used in this manual 1
CHAPTER 2 3
GENERAL SAFETY RULES 3
Labels 3
Protecting Yourself and Those Around You 4
Operating the Wood Splitter Safely 4
Safety for Children 5
Safety with Electric-Powered Machines 6
Hydraulic Safety 7
Additional Information and Potential Changes 8
CHAPTER 3 9
SETTING UP YOUR DR 6 -TON ELECTRIC WOOD SPLITTER 9
DR 6 -TON ELECTRIC WOOD SPLITTER Controls and Features 10
Unpacking the Wood Splitter 11
CHAPTER 4 13
OPERATING YOUR DR 6-TON ELECTRIC WOOD SPLITTER 13
Before Starting the Electric Motor 13
Splitting Safety 15
Operating the DR 6 -TON ELECTRIC WOOD SPLITTER 16
How to Free a Jammed Log from the Wedge 17
CHAPTER 5 19
MAINTAINING THE DR 6-TON ELECTRIC WOOD SPLITTER 19
Regular Maintenance Check List before each use. 19
Before each season: 19
Adjusting the Hydraulic Fluid Level 20
Sharpening the Wedge 20
Electrical Connections 21
CHAPTER 6 23
TROUBLESHOOTING 23
Troubleshooting Table 23
CHAPTER 7 25
PARTS LISTS, SCHEMATIC DIAGRAMS AND WARRANTY 25
Parts List - DR 6 -TON ELECTRIC WOOD SPLITTER 25
Schematic - DR 6 -TON ELECTRIC WOOD SPLITTER 27
Warranty 29
CALL TOLL FREE 1-800-DR-OWNER
iv DIZr WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
CHAPTER 1
INTRODUCING THE DR 6 -TON ELECTRIC WOOD SPLITTER
This manual will help you set up and safely operate your new DR 6 -TON ELECTRIC
WOOD SPLITTER. Careful adherence to the safety and operating instructions in
this manual will ensure many years of productive use.
Please let us know of any questions you may have. We want to answer them as
quickly as possible. When you do call, please have your serial number and/or
order number handy. For technical assistance, please call Toll-Free
1-800-DR-OWNER (376-9637) and one of our Technical Support Representatives will
be happy to help you.
Conventions used in this manual
!WARNING! I
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULTIN
DEATH OR SERIOUS INIURK
CAUTION
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESUL TIN
MINOR OR MODERATE INJURY.
I NOTICE! I
THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO
FOLLOW THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.
Tip: This is a helpful hint to guide you in getting the most out of your DR 6
-TON ELECTRIC WOOD SPLITTER.
Tools Needed: This indicates you will need a special tool to perform a
maintenance function on your Wood Splitter.
NOTE: This information may be helpful to you.
If you are ever unsure about an action you are about to take, don't do it,
contact Country Home Products' toll-free support at 1-800-DR-OWNER (376-9637)
for help or information.
CALL TOLL FREE 1-800-DR-OWNER
2 DR' WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
CHAPTER 2
GENERAL SAFETY RULES
WARNING
READ THIS SAFETY AND OPERATING MANUAL BEFORE YOU USE THE DR 6-TON WOOD
SPLITTER. BECOME FAMILIAR WITH THE SERVICE RECOMMENDATIONS TO ENSURE THE BEST
PERFORMANCE FROM YOUR WOOD SPLITTER.
Labels
Your DR 6 -TON ELECTRIC WOOD SPLITTER carries prominent labels as reminders for
its proper and safe use. Shown below are copies of all the labels that appear
on the equipment. Take a moment to study them and make a note of their location
on your DR 6 -TON ELECTRIC WOOD SPLITTER as you assemble and before you operate
the machine. Replace damaged or missing safety and information labels
immediately.
#206871
11IND SPLITTER Alr Bleed Screw Operation
1. Prior to using the splitter open the air-bleed screw by turning it
counte clockwise four turns.
Leave the valve open in this position while using the splitter.
2. Tighten the screw by turning it clockwise and close the valve when you
are finished with the splitter. Note: Do not overtighten the screw. It is not
necessary to crank the screw tight.
#206861
#192031
#193541
CALL TOLL FREE 1-800-DR-OWNER
3
Protecting Yourseff'and Those Around You
A WARNING11
THIS IS A POWERFUL MACHINE PROPER CLOTHING AND SAFETY GEAR MUST BE USED WHEN
OPERATING THIS MACHINE TO PREVENT OR MINIMIZE THE RISK OF SEVERE INJURY. THIS
MACHINE CAN CUT, AND SEVER PARTS OF YOUR BODY IF THEY BECOME CAUGHT BETWEEN THE
RAM, LOG, GUIDING PLATES AND/OR THE SPLITTING WEDGE. ALWAYS TAKE THE FOLLOWING
PRECAUTIONS WHEN OPERATING THIS MACHINE:
· ALWAYS WEAR PROTECTIVE GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS
WHILE SPLITTING WOOD TO PROTECT YOUR EYES FROM POSSIBLE THROWN BITS OF WOOD.
WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR DR 6-TON ELECTRIC WOOD
SPLITTER. I YOU HAVE SAFETY SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE
MACHINE WHILE BAREFOOT OR WEARING OPEN SANDALS.
AVOID WEARING LOOSE CLOTHING OR JEWELRY, WHICH MIGHT BE CAUGHT ON THE WOOD
SPUTTER'S MOVING PARTS.
WE RECOMMEND WEARING GLOVES WHILE SPLITTING WOOD. BE SURE YOUR GLOVES FIT
PROPERLY AND DO NOT HAVE LOOSE CUFFS OR DRAWSTRINGS.
Operating the Wood Splitter Safrly
WARNING!
THIS IS A POWERFUL MACHINE THE MACHINE MUST BE OPERATED SAFELY. UNSAFE
OPERATION CAN CREATE A NUMBER OF HAZARDS FOR YOU. ALWAYS TAKE THE FOLLOWING
PRECAUTIONS WHEN USING THIS MACHINE:
· NEVER ALLOW PEOPLE WHO ARE UNFAMILIAR WITH THESE INSTRUCTIONS TO USE
THE DR 6-TON ELECTRIC WOOD SPLITTER.
TO BE SAFE, DO NOT OPERATE THE MACHINE NEAR SMALL CHILDREN OR PETS, AND NEVER
ALLOW CHILDREN TO OPERATE THE WOOD SPLITTER. DISENGAGE THE RAM AND STOP THE
MOTOR WHEN ANOTHER PERSON OR PET APPROACHES.
NEVER TEAM UP WITH ANOTHER PERSON TO OPERATE THE WOOD SPLITTER CONTROLS THIS
IS A
ONE PERSON JOB.
· KEEP YOUR HANDS AND FEET AWAY FROM THE SPLITTING AREA WHILE THE RAM IS
IN MOTION.
USE ONLY YOUR HANDS TO OPERATE THE WOOD SPLITTER CONTROLS.
DO NOT PLACE YOUR HANDS AT PINCH POINTS WHERE THEY CAN GET CAUGHT BETWEEN A LOG
AND THE WEDGE, LOG GUIDING PLATES OR THE RAM.
DO NOT PUT ANY PART OF YOURSELF, YOUR CLOTHING, OR YOUR PERSONAL PROTECTIVE
EQUIPMENT INTO A CRACK IN A LOG THAT IS BEING SPLIT; IT MIGHT CLOSE SUDDENLY
WITH GREAT FORCE
NEVER SPLIT ANYTHING OTHER THAN LOGS FREE OF NAILS, WIRES AND BRANCHES. MAXIMUM
LOG LENGTH IS 20" WITH A MAXIMUM DIAMETER OF 16" FOR THE DR 6-TON WOOD SPLITTER.
NOTE: The log diameter does not necessarily indicate the difficulty of the
split. A small diameter log can be difficult to split if it has knots or its
fiber is very tough, whereas a larger log can be split easily if its fiber is
smooth and loose.
4 DR® WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
ri WARNING!
· NEVER OPERATE THE WOOD SPLITTER IN AN AREA OF NATURAL GAS OR FLAMMABLE
LIQUIDS.
NEVER SPLIT WOOD IN WET OR SLIPPERY CONDITIONS.
ALWAYS OPERATE THE WOOD SPLITTER FROM THE OPERATOR ZONE (FIGURE 6 ON PAGE 15).
NEVER STAND ON, STRADDLE OR CLIMB OVER THE WOOD SPLITTER AT ANT TIME.
DO NOT HANDLE LOGS BY THEIR ENDS WHEN YOU POSITION THEM ON THE WOOD SPLITTER.
· ALWAYS UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE BEFORE ADJUSTING
OR SERVICING THE MACHINE. IF YOU HAVE TO STOP TO REMOVE ANY DEBRIS FROM THE
MACHINE ALWAYS RETRACT THE RAM AND UNPLUG THE MACHINE.
DO NOT MOVE OR REPOSITION THE WOOD SPLITTER WITH ITS MOTOR RUNNING.
DO NOT, UNDER ANY CONDITIONS, REMOVE, BEND, CUT, FIT, WELD, OR OTHERWISE ALTER
STANDARD PARTS ON THE DR 6-TON ELECTRIC WOOD SPUTTER. MODIFICATIONS TO YOUR
MACHINE COULD CAUSE PERSONAL INJURIES AND WILL VOID YOUR WARRANTY.
WHILE USING THE DR 6-TON ELECTRIC WOOD SPLITTER, DON'T HURRY OR TAKE THINGS
FOR GRANTED.
DO NOT OPERATE THE MACHINE WHEN UNDER THE INFLUENCE OF ALCOHOL OR MEDICATION.
USE THE MACHINE ONLY IN DAYLIGHT OR GOOD ARTIFICIAL LIGHT.
Safety for Children
A WARNING! I
TRAGIC ACCIDENTS CAN OCCUR IF THE OPERATOR IS NOT ALERT TO THE PRESENCE OF
CHILDREN. CHILDREN ARE OFTEN ATTRACTED TO THE WOOD SPLITTER AND THE SPLITTING
ACTIVITY. NEVER ASSUME THAT CHILDREN WILL REMAIN WHERE YOU LAST SAW THEM.
· KEEP CHILDREN OUT OF THE SPLITTING AREA AND UNDER THE WATCHFUL CARE OF
A RESPONSIBLE ADULT.
BE ALERT AND TURN THE WOOD SPLITTER OFF IF CHILDREN ENTER THE WORK AREA.
NEVER ALLOW CHILDREN TO OPERATE THE DR 6-TON ELECTRIC WOOD SPLITTER.
CALL TOLL FREE 1-800-DR-OWNER
5
Safety with Electric-Powered Machines
I WARNING!'
NEVER OVERLOOK THE HAZARDS OF ELECTRICITY. ALWAYS FOLLOW THESE PRECAUTIONS:
· NEVER OPEN THE SWITCH BOX OR MOTOR COVER. NEVER ATTEMPT ANY ELECTRICAL
REPAIRS YOURSELF. IF IN DOUBT, CONSULT A QUALIFIED ELECTRICIAN OR CONTACT
COUNTRY HOME PRODUCTS' TOLL-FREE SUPPORT AT 1-800-DR-OWNER (376-9637) FOR HELP
OR INFORMATION.
NEVER OPERATE THE WOOD SPLITTER IF THERE IS AN ELECTRICAL HAZARD PRESENT.
NEVER OPERATE THE WOOD SPLITTER IN WET CONDITIONS.
NEVER OPERATE THE WOOD SPLITTER WITH A DAMAGED ELECTRICAL CORD OR DAMAGED
EXTENSION CORD.
NEVER PULL ON THE POWER CORD TO MOVE THE MACHINE.
ALWAYS GRASP THE POWER CORD PLUG WHEN UNPLUGGING THE CORD FROM THE OUTLET;
NEVER PULL THE PLUG OUT BY THE CORD.
NEVER OPERATE THE WOOD SPLITTER UNLESS THE POWER CORD IS PLUGGED INTO A
PROPERLY GROUNDED OUTLET, WHICH SUPPLIES 110-120V POWER, AND IS PROTECTED BY A
15-AMP CIRCUIT BREAKER.
NEVER TAMPER WITH SAFETY DEVICES. CHECK THEIR PROPER OPERATION REGULARLY.
IF AN EXTENSION CORD IS TO BE USED, IT IS RECOMMENDED THAT THE CONNECTION
BETWEEN THE POWER CORD AND THE EXTENSION CORD BE KEPT WELL AWAY FROM ANY WATER.
NEVER USE AN EXTENSION CORD LONGER THAN 33 FEET OR SMALLER THAN 12 AWG IN
DIAMETER BECAUSE THE CORD WILL PRODUCE A VOLTAGE DROP THAT WILL PREVENT THE
MOTOR FROM SUPPLYING FULL POWER AND MAY CAUSE DAMAGE TO THE MOTOR.
ALWAYS KEEP THE POWER CORD AND/OR EXTENSION CORD AWAY FROM EXCESSIVE HEAT, OIL
AND SHARP OBJECTS.
Tip: Reference page 23 for Troubleshooting Tips
6 DR® WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
Hydraulic Safety
WARNING!
ESCAPING PRESSURIZED FLUID FROM HYDRAULIC SYSTEM LEAKS CAN HAVE ENOUGH FORCE TO
PENETRATE SKIN AND CAUSE SERIOUS INJURY OR DEATH. HYDRAULIC FLUID CAN REMAIN
PRESSURIZED WHILE THE MOTOR IS OFF DUE TO THE RETURN SPRING FORCE ON THE RAM.
ALWAYS FOLLOW THESE PRECAUTIONS:
· NEVER USE YOUR HAND OR ANY PART OF YOUR BODY TO CHECK FOR HYDRAULIC
SYSTEM LEAKS WHILE THE SYSTEM IS PRESSURIZED.
NEVER REMOVE THE FILL/DIPSTICK CAP FROM THE HYDRAULIC FLUID PORT WHILE THE
MOTOR IS RUNNING OR WHILE THE TANK IS STILL WARM AFTER THE MOTOR IS SHUT OFF.
HOT PRESSURIZED FLUID CAN CAUSE SERIOUS INJURY, SO WAIT FOR THE HYDRAULIC TANK
TO COOL BEFORE REMOVING CAP.
THE WOOD SPLIT1ER MUST BE ON A LEVEL SURFACE.
ALWAYS RELEASE RESIDUAL ENERGY FROM PRESSURIZED HYDRAULIC FLUID AND ALLOW THE
FLUID TO COOL BEFORE DOING ANY MAINTENANCE OR REPAIR WORK ON THE WOOD SPLITTER.
PLEASE FOLLOW THESE STEPS TO DEPRESSURIZE THE SYSTEM AND RELEASE RESIDUAL
HYDRAULIC ENERGY BEFORE STARTING ANY REPAIRS.
- UNPLUG THE WOOD SPLITTER FROM THE POWER SOURCE
- MOVE THE OPERATING HANDLE DOWN AND UP FROM ONE LIMIT OF TRAVEL TO THE
OTHER LEAST FOUR TIMES AND HOLDING THE HANDLE FOR THREE SECONDS AT EACH LIMIT
OF TRAVEL THE RAM SHOULD NOT MOVE DURING THE 4TH CYCLE AND SHOULD BE FULLY
RETRACTED.
- CALL 1(800) DR-OWNER (376-9637), OR A QUALIFIED HYDRAULIC MECHANIC, FOR
ASSISTANCE TO REPLACE WORN COMPONENTS.
· PERIODICALLY CHECK FOR HYDRAULIC FLUID LEAKS BY PLACING A SHEET OF
CARDBOARD UNDER THE WOOD SPLITTER WHILE THE SYSTEM IS RUNNING.
GET PROFESSIONAL MEDICAL HELP AT ONCE IF HYDRAULIC OIL PENETRATES ANYONE'S SKIN.
NEVER MAKE ANY ADJUSTMENTS TO THE HYDRAULIC SYSTEM.
Tip: Reference page 23 for Tropbleshooting Tips.
AT
CALL TOLL FREE
1-800-DR-OWNER
.7
A CAUTION!
THE WOOD SPLITTER MUST BE OPERATED SAFELY TO PREVENT OR MINIMIZE THE RISK OF
MINOR OR MODERATE INJURY. UNSAFE OPERATION CAN CREATE A NUMBER OF HAZARDS FOR
YOU. ALWAYS TAKE THE FOLLOWING PRECAUTIONS WHEN OPERATING THIS WOOD SPLITTER:
· KEEP IN MIND THAT THE OPERATOR OR USER IS RESPONSIBLE FOR ACCIDENTS OR
HAZARDS OCCURRING TO OTHER PEOPLE, THEIR PROPERTY, AND THEMSELVES.
WEAR LONG PANTS WHILE SPLITTING WOOD.
ALWAYS CUT THE ENDS OF THE LOG TO BE SPLIT AS SQUARELY AS POSSIBLE.
NEVER SPLIT MORE THAN ONE LOG AT A TIME UNLESS THE RAM HAS BEEN FULLY EXTENDED
AND A SECOND LOG IS NEEDED TO COMPLETE THE SPLIT OF THE FIRST LOG.
NEVER PUT ANYTHING BETWEEN THE LOG GUIDING PLATES AND THE SIDE OF A LOG; LOGS
SPREAD AS THEY ARE FORCED AGAINST THE WEDGE.
NEVER OPERATE THE RAM IN A STALLED POSITION FOR MORE THAN 5 SECONDS. THE
HYDRAULIC FLUID MAY OVERHEAT AND DAMAGE THE MACHINE. IF THE WOOD BEING SPLIT IS
EXCESSIVELY HARD, STOP THE MACHINE, ROTATE THE LOG 900 AND TRY AGAIN. IF THE
LOG STILL CANNOT BE SPLIT, REJECT THE LOG AS IT EXCEEDS THE CAPACITY OF THE
MACHINE.
NEVER LEAVE THE WOOD SPLITTER UNATTENDED. IF YOU LEAVE THE AREA, UNPLUG THE
POWER SOURCE.
CLEAN UP AS YOU WORK; ACCUMULATED SPLIT WOOD AND WOOD CHIPS CAN CREATE A
HAZARDOUS WORK ENVIRONMENT.
ALWAYS CHECK THE ALIGNMENT OF MOVING PARTS AND FOR DAMAGED OR WORN PARTS.
KEEP ALL NUTS AND BOLTS TIGHT AND KEEP THE EQUIPMENT AND ATTACHMENTS IN GOOD
OPERATING CONDITION.
ALWAYS CHECK THE POWER CABLE FOR DAMAGE PRIOR TO EVERY USE AND THAT IT IS FULLY
PROTECTED FROM DAMAGE FROM THE EQUIPMENT OR MATERIALS WHILE OPERATING THE
MACHINE.
SEE MANUFACTURER'S INSTRUCTIONS FOR PROPER OPERATION AND INSTALLATION OF
ACCESSORIES. ONLY USE ACCESSORIES APPROVED BY COUNTRY HOME PRODUCTS, INC.
NO LIST OF WARNINGS AND CAUTIONS CAN BE ALL-INCLUSIVE. IF SITUATIONS OCCUR THAT
ARE NOT COVERED BY THIS MANUAL, THE OPERATOR MUST APPLY COMMON SENSE AND
OPERATE THIS WOOD SPLITTER IN A SAFE MANNER. CALL 1(800) DR-OWNER (376-9637)
FOR ASSISTANCE.
Additional Information and Potential Changes
Country Home Products, Inc. reserves the right to discontinue, change, and
improve its products at any time without notice or obligation to the purchaser.
The descriptions and specifications contained, in this manual were in effect at
printing. Equipment described within this manual may be optional. Some
illustrations may not be applicable to your machine.
8 DR® WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
CHAPTER 3
SETTING UP YOUR DR 6 -TON ELECTRIC WOOD SPLITTER
This chapter outlines a few simple steps you will need to follow to set up your
new machine before you use it. It may be helpful to familiarize yourself with
the controls and features on your new wood splitter by reviewing the picture in
the next section before beginning the steps outlined in this chapter. If you
have any questions at all, please feel free to contact our Customer Service
Representatives at our toll free number 1-800-DR-OWNER (376-9637).
CALL TOLL FREE 1-800-DR-OWNER 9
DR 6-TON ELECTRIC WOOD SPLITTER Controls and Features
NOTE: The model shown in Figure 1 may look slightly different from your machine
Ileed Screw
Oil Pumg Assembly
lectric Motor Assembly
lectric Motor On-Off Switch
Wheels and Frame Assembly
Built-In Handle/ Support Leg Assembly
10 DR® WDS 6.3, 6-TON ELECTRIC WOOD SPLITTER
Ram
Wedge
Operating Handle Assembly
Log Guides
Figure 1
Unpacking the Wood Splitter
NOTE: Unpacking the DR 6-TON ELECTRIC WOOD SPLITTER is a two-person job. We
recommend have an extra set of hands available before you begin.
Tool and Parts Supplied: Additional Tool and Protection Needed for
Assembly
you
/Knob
· lOmm wrench
Operating Handle w
Extra hydraulic seal
Metal Shears (Side Cutters
Eye Protection
A CAUTION! I
WEAR EYE PROTECTION WHEN CUTTING THE BANDING. THE BANDING MAY HAVE A LOT OF
TENSION ON IT AND MAY SNAP AND CUT YOU. ALWAYS STAND TO ONE SIDE WHEN CUTTING
THE BAND.
1. If you have banding around the shipping box, carefully cut the banding
and open the box.
With the help of another person (the machine weighs 159 pounds), carefully
remove your new DR 6 TON ELECTRIC WOOD SPLITTER from the shipping box and rest
the machine on the front support legs and the rear wheels.
2. If you have banding around your motor and frame as shown in Figure 2,
cut the banding. Be careful when cutting the banding.
1. Remove the wooden packing wedge between the motor and the housing.
NOTE: Look under the machine, the wedge may be difficult to see.
4. Remove any remaining packing materials from the wood splitter. Do not
discard your packaging material until you are fully satisfied with your new DR
6 -TON ELECTRIC WOOD SPLITTER.
1. Screw the Operating Handle (found in the plastic bag) clockwise onto
the threaded shaft protruding from the Support Plate at the rear of the machine
and tighten it securely using the lOmm wrench (Figure 2).
NOTE: Before attempting to operate your new DR 6-TON ELECTRIC WOOD SPLITTER,
read the section titled "Before Starting the Electric Motor" on page 13 in this
manual.
Support Plate
)perating Handle, 'urn in Clockwise
Figure 2
CALL TOLL FREE 1-800-DR-OWNER
11
12 DR WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
1
CHAPTER 4
OPERATING YOUR DR 6 -TON ELECTRIC WOOD SPLITTER
This chapter covers the procedures for operating your new DR 6 -TON ELECTRIC
WOOD SPLITTER and discusses basic operation features. You may find it helpful
to review the Controls and Features on page 10.
Before Starting the Electric Motor Tools Needed:
Adjustable Wrench
Small Phillips Screwdriver
Inspect the area in which you will be working.
· Place the wood splitter only on a firm, level, supported surface 2 to 3
feet above the ground.
NEVER operate the wood splitter on the ground as there is risk of injury from
flying chips and would not be comfortable for the operator while in use. if
necessary, block the wood splitter wheels to prevent them from rolling.
The site must be free of slippery surfaces and potentially hazardous obstacles.
Also make sure there won't be people or animals within a six-foot radius around
the wood splitter.
Plan your work before you start.
· Have the logs to be split positioned where they can be easily reached.
Remember, the maximum log length is 20" and the maximum diameter is 16" for
this wood splitter.
Split only dry, seasoned logs as they will split more easily than green logs.
Green logs may stick on the wedge and jam the wood splitter.
Have a site located where the split wood can be stacked or loaded onto a truck
or nearby carrier.
*a.
2.
NOTICE!
· IT IS IMPORTANT TO ADJUST THE AIR BLEED SCREW EACH TIME YOU USE THE
MACHINE. YOU
WILL NEED A STANDARD PHILLIPS SCREWDRIVER TO MAKE THIS ADJUSTMENT (FIGURE 3).
USE CARE. DO NOT OVER TIGHTEN AND STRIP THE AIR BLEED SCREW THREADS.
3. Prior to using the wood splitter, open the Air Bleed Screw by turning it
counter-clockwise four (4) times. Leave the Air Bleed Screw open in this
position while using the machine. When you are finished using the machine,
tighten the Air Bleed Screw by turning it clockwise. Do not over tighten and
strip the Air Bleed Screw.
Figure 3
CALL TOLL FREE 1-800-DR-OWNEF1
kir Bleed Screw
13
Connect the main lead from the wood splitter to a standard electrical,
110-120VAC, grounded power source fused at 15 AMPS. If using an extension cord,
it must be 12AWG and less than 33 feet long with a rating of 15 AMPS. Route the
cord from the wood splitter to the power source in such a way that safeguards
against the cord becoming damaged during the wood splitting session Be sure to
avoid wet conditions.
Turn ON the Motor, then cycle the Ram several times using the Operating Handle.
After cycling, the Ram does not travel to within 6" of the wedge, check the
hydraulic fluid level by tipping the wood splitter up on the wheels and motor.
Clean the area around the Hydraulic Fluid Fill/Drain Port (Figure 4) and then,
using the adjustable wrench, unscrew the Dipstick located in the Hydraulic
Fluid Fill/Drain Port.
Clean the Dipstick and check the level (do not screw the Dipstick down when
checking); it should be between the two marks on the Dipstick. If the fluid is
too high, simply pour out a little at a time into a suitable container by
tilting the wood splitter. If the fluid is too low, add an AW32 hydraulic
fluid, a little at a time until the level falls between the two marks on the
dipstick.
Clean the Dipstick and the 0-ring seal thoroughly and reinstall being careful
not to damage the threads of the aluminum Hydraulic Fluid Cylinder End Cover.
In cold weather, cycle the Ram several times to warm-up the hydraulic fluid.
This will provide full power from your DR 6-TON ELECTRIC WOOD SPLITTER.
4.
Tip:
Dipstick
Figure 4
14 DR® WDS 6.3, 6-TON ELECTRIC WOOD SPLITTER
Splitting Safety
The DR 6 -TON ELECTRIC WOOD SPLITTER has a Ram with 6 tons of force.
WARNING!
· ALWAYS BE SURE TO STAND INSIDE THE OPERATOR ZONE TO RUN c:
Operator Zone THE WOOD SPLITTER (FIGURE 5). THIS IS THE AREA DIRECTLY
BEHIND YOUR DR 6-TON ELECTRIC WOOD SPLITTER. NEVER
OPERATE THE WOOD SPLITTER FROM ANYPLACE ELSE.
41 1.
· HANDLE LOGS ONLY FROM THE SIDES, NEVER BY THE ENDS.
FOR BEST SPLITTING RESULTS, PLACE LOG FLAT ON THE BEAM
BETWEEN THE LOG GUIDES (FIGURE 5) WITH BUTT END TOWARD Vit
HYDRAULIC CYLINDER RAM. Log
· NEVER ATTEMPT TO SPLIT A LOG AT AN ANGLE AND BE SURE THE Guides
WEDGE AND RAM WILL CONTACT THE LOG SQUARELY ON THE
ENDS. Figure 5
· BE VERY CAREFUL TO KEEP ARMS AND FINGERS AWAY FROM THE WEDGE AND RAM.
KEEP HANDS AND FINGERS CLEAR AT ALL TIMES. MANY WOOD SPLITTING ACCIDENTS HAPPEN
I THE RETURN PORTION OF THE STROKE.
DO NOT PUT ANY PART OF YOUR BODY WITHIN THE SPLITTING AREA. USE A STICK IF YOU
NEED REMOVE DEBRIS FROM THE SPLITTING AREA (FIGURE 6).
DN
TO
Log Guides
Splitting Area
Wedge
Ram
-- Operator Zone
Figure 6
CALL TOLL FREE
1-800-DR-OWNER
15
Operating the DR 6-TON ELECTRIC WOOD SPLITTER
NOTE 1: The hydraulic control is a single handle valve called the Operating
Handle. The Ram travels forward when the Operating Handle is held down and the
Electric Motor Control Switch is ON. The cylinder will retract when the
Operating Handle is released.
NOTE 2: Before starting the splitting operation, the log Ram should be cycled 3
to 4 times back and forth (with the Air Bleed Screw open) to help remove any
air that may have mixed into the hydraulic fluidfrom shipping and handling. See
Step 3 on page 73 for the Air Bleed Screw Operation.
Tip: In cold weather, cycling the Ram a few times will also warm the hydraulic
fluid which will allow you to split wood with full power from your machine.
1. With a log properly loaded, and with the Air Bleed Screw open, turn ON
the Electric Motor and wait a few seconds as the motor creates pressure in the
hydraulic pump.
When safe to do so, push down on the Operating Handle. The Ram will now
compress the log against the wedge, splitting the log.
NOTE: The DR 6-TON ELECTRIC WOOD SPLITTER is designed to run at two dykrent
speeds. When the Operating Handle is fully depressed the Ram will run at a
slower speed but have more power. When the Operating Handle is depressed ha'f
way, the Ram will run at a faster speed, but the machine will have less
splitting power. It is recommended to run the Ram at the higher speed until it
engages the log. You should then fully depress the Operator Handle and run the
Ram at the slower speed to split the log. This will deliver the most power and
assure a good quality cut of the wood.
3. Keep holding the Operating Handle down until the split pieces of the log
fall away or the Ram has reached the end of its stroke. When you have finished
splitting a log, release the Operator Handle. This will cause the Ram to
retract to its start position.
[NOTICE! t
IF THE LOG DOES NOT SPLIT IMMEDIATELY, DO NOT CONTINUE THE FORWARD THRUST OF
THE RAM FOR MORE THAN 5 SECONDS. TO DO SO CAN DAMAGE THE SPUTTER. AFTER THE RAM
HAS RETRACTED, TRY REPOSITIONING THE LOG ON THE SPLITTER OR SET THE LOG ASIDE.
4. Make sure nothing will interfere with the Ram while it retracts.
Stack the split wood as you work. This will provide a safer work area by
keeping it uncluttered; avoiding the danger of tripping or damaging the power
cord.
16 DR® WDS 6.3, 6-TON ELECTRIC WOOD SPLITTER
IF
TRAVEL
1
SPUT
How to Free a Jammed Logfrom the Wedge
A WARNING! I
· NEVER PLACE YOUR HANDS NEAR THE LOG WHEN ATTEMPTING TO FREE IT FROM THE
WEDGE.
NEVER ASK FOR THE ASSISTANCE OF ANOTHER PERSON WHEN FREEING A JAMMED LOG.
· NEVER TRY TO EXTRACT THE JAMMED LOG BY HITTING IT WITH A TOOL; THIS
COULD DAMAGE THE MOTOR COVER AND HYDRAULIC PUMP COVER. ETC.
Figure 7
CALL TOLL FREE 1-800-DR-OWNE8 CALL TOLL FREE 1-800-DR-
1 7
3.
1. Release the Operator Handle so that the Ram fully retracts (Figure 7).
2. Insert a plastic or wooden wedge under the jammed log (Figure 7) and
activate the Ram to push the wood wedge under the jammed log.
Repeat this process, using progressively larger wedges until the jammed log is
freed (Figure 7).
4. Lift the log off the wood splitter wedge after it is loosened.
18 DIV' WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
to
CHAPTER 5
MAINTAINING THE DR 6 -TON ELECTRIC WOOD SPLITTER
This chapter covers regular maintenance procedures that will ensure the best
performance and long life of your wood splitter.
A WARNING! I
WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM
THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE
FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL
BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
Regular Maintenance Check List before each use:
· Clean the log Ram and Guides.
Check the Splitting Wedge for sharpness (page 20).
Check the general condition of the wood splitter, e.g.; nuts, bolts, welds etc.
Before each season:
· Check the hydraulic fluid level (page 20). Use an AW32 hydraulic fluid
for operation over 40°F and Dextron@ automatic transmission fluid for operation
below 40°F.
A NOTICE! 1
NEVER DRAIN THE HYDRAULIC FLUID. JUST ADD ENOUGH TO REPLENISH THE LOST VOLUME.
CALL TOLL FREE 1-800-DR-OWNER 19
Adjusting the Hydraulic Fluid Level
A WARNING!"
WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM
THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE
FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL
BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
Tools Needed:
· Adjustable Wrench
Small Phillips Screwdriver
1. Check the hydraulic fluid level by tipping the wood splitter up on the
wheels and motor.
Clean the area around the Hydraulic Fluid Fill/Drain Port. It is important not
to let any debris enter the fluid reservoir; see Figure 4 on page 14. Loosen
the Bleed Screw and then, using the adjustable wrench, unscrew the Dipstick
located in the Hydraulic Fluid Fill/Drain Port.
Clean the Dipstick and replace without screwing down to check the level; it
should be between the two marks on the Dipstick. If the fluid is too high,
simply pour out a little at a time into a suitable container by tilting the
wood splitter. If the fluid is too low, add an AW32 hydraulic fluid, a little
at time, until the level falls between the two marks on the Dipstick.
Clean the Dipstick and the 0-ring seal thoroughly and reinstall, being careful
not to damage the threads of the aluminum Hydraulic Fluid Cylinder End Cover.
2. Open the Air Bleed Screw using a small Phillips screwdriver 4 turns and
cycle the Ram back and forth 3 or 4 times to purge any air from the hydraulic
system; see Figure 3 on page 13.
Sharpening the Wedge
A WARNING!
WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM
THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE
FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL
BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
Tool Needed:
· Fine-Toothed
Flat File
Before each splitting session, check the sharpness of the wedge. As required,
remove any burrs or flat spots on the wedge blade using a fine-toothed flat
file.
20 DR® WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
Electrical Connections
A WARNING! r
THE DR 6-TON ELECTRIC WOOD SPLITTER MUST BE GROUNDED BEFORE OPERATION
End of Season and Storage
El WARNING! I
WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM
THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE
FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL
BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
· Wipe down the wood splitter to remove any moisture, wood chips and dirt
that may have accumulated on the Log Guide Rails, Hydraulic Control and Motor
Fan Housing.
Apply a thin coating of oil or #2 Lithium Grease to the Wedge Cutting Edge to
prevent rust.
Store the DR 6 -TON ELECTRIC WOOD SPLITTER in a dry area to prevent moisture
from damaging the electrical components of the machine.
Open the Air Bleed Screw by turning counter-clockwise 4 times and then
retighten by turning clockwise prior to storing the machine; see Figure 3 on
page 13.
NOTICE! I
USE CARE, DO NOT OVER TIGHTEN AND STRIP THE AIR BLEED SCREW THREADS.
CALL TOLL FREE 1-800-DR-OWNER 21
22 DR' WDS 6.3, 6 -TON ELECTRIC WOOD SPLITTER
CHAPTER 6
TROUBLESHOOTING
Most problems are easy to fix. Consult the Troubleshooting Table below for
common problems and their solutions. If you continue to experience problems
call Country Home Products, Inc. for support.
Troubleshooting Table
A WARNING!
WHEN PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD SPLITTER FROM
THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS DEPRESSURIZED AND THE
FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES" (CHAPTER 2) OF THIS MANUAL
BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
CALL TOLL FREE 1-800-DR-OWNER 23
SYMPTOM I POSSIBLE CAUSE
Is the Bleed Screw adjusted properly? See page 13, Step 3.
Bleed any accumulated air from the hydraulic system. See page 20, step 5. Is
the wood splitter on a level surface? See page 13, step 1.
Make sure the voltage at the outlet or extension cord connection to the wood
splitter is at least 105VAC.
The hydraulic fluid may be low. Check and adjust the level as required; see
page 20.
The wood being split may be too hard, it has knots or its fiber is very tough.
Ram will not move or is slow to respond.
Check the possible causes for the previous Ram operation symptom.
Incorrect positioning of the log. Re-position the log flat on the splitting
beam with the ends squarely against the Ram face and Splitting Wedge.
Log exceeds permitted dimensions or the wood is too hard for the capacity of
the machine. The maximum log length is 20" with a maximum diameter of 16" for
the DR 6 -TON ELECTRIC WOOD SPLITTER.
The wedge has burrs or nicks and needs to be sharpened; see page 20.
There may be a hydraulic fluid leak. Locate the leak using a piece of cardboard
under the machine and call 1(800) DR-OWNER (376-9637), or a qualified hydraulic
mechanic for assistance, to replace worn components.
Hydraulic pressure is too low. Call 1(800) DR-OWNER (376-9637), or a qualified
hydraulic mechanic for assistance to replace worn components.
Log fails to split
A WARNING!
WHEN PERFORMING PERFORMING ANY MAINTENANCE, YOU MUST FIRST UNPLUG THE WOOD
SPLITTER FROM THE POWER SOURCE AND MAKE SURE THE HYDRAULIC SYSTEM IS
DEPRESSURIZED AND THE FLUID HAS COOLED. READ THE "GENERAL SAFETY RULES"
(CHAPTER 2) OF THIS MANUAL BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE.
SYMPTOM
POSSIBLE CAUSE
Ram advances with a jerky motion or with strong vibrations.
Check the possible causes for the Ram operation symptom on the previous page.
Check the hydraulic fluid level; see page 20.
Bleed any accumulated air from the hydraulic system. See page 20, Step 5. If
the problem persists, call 1(800) DR-OWNER (376-9637) for assistance.
Hydraulic fluid leaking from the Ram or other external parts.
Check that the Bleed Screw has been tightened before moving the machine. Use
care: Do not over tighten and strip the Bleed Screw Threads.
The hydraulic fluid seals may be worn. Call 1(800) DR-OWNER (376-9637), or a
qualified hydraulic mechanic for assistance to replace worn components.
NOTE: Country Home Products, I,nc. has provided Parts Lists and Schematic
Diagrams as reference tools only. CHP makes no representation or warranty of
any kind to the buyer that he/she is qualified to make any repairs to the
product or that he/she is qualified to replace any parts of the product. In
fact, CHP expressly states that all repairs and parts replacement should be
undertaken by certified and licensee technicians and not by the buyer. The
buyer assumes all risk and liability arising out of his/her repairs to the
original product or replacement parts thereto, or arising out of his/her
installation of replacement parts thereto.
24 DR® WDS 6.3, 6 -TON ELECTRIC WOOD SPLITTER
111
CHAPTER 7
PARTS LISTS. SCHEMATIC DIAGRAMS AND WARRANTY
Parts List - DR 6-TON ELECTRIC WOOD SPLI7TER
NOTE: Part numbers listed are available through Country Home Products, Inc
Refit Part# Description
Ref # Part* Description
01 /05271
02 205281
03 205291
04 205301
05 205311
06 220271A
08 220481A
09 205351
10 182181
11 182191
12 202161
13 202171
14 211611
15 204371
16 205411
17 205421
18 203721
19 204651
20 202701
21 204681
22 204691
23 204801
24 202491
25 204771
26 204791
27 203381
28 204811
29 182201
30 203371
31 204821
32 203691
33 205881
34 205891
Nut, Hex, M16
Nut, Hex, M16 (Thin)
Piston Ram
Spring
0-ring, Oil Seal Piston
Seal, Alloy
Cylinder
Dip Stick
0-ring, Oil Seal
Seal, Ring, Teflon, Anti-Dust 0-ring, Oil Seal
Bleed Screw, w/Washer, M4 x 10 Cover, Oil Cylinder, End
Bolt, Two Head
Bolt, Two Head, Long
Foot, Rubber, Motor, Left
Foot, Rubber, Motor, Right Motor and Pump Assembly
Nut, M8
Screw, M8
0-ring, Oil Seal Washer, Flat, M8 Washer, Spring, M8
Bolt, M8 x 30
Screw, Cr-Head, M6 x 20 Washer, Flat, M6 Handle, Carry Nut, M6
Bolt, M6 x 14 Leg, Support Body, Main
Plate, Log Guiding, Right
35 205901
36 205911
37 202481
38 205921
39 205931
40 182111
41 205941
42 205041
43 205121
44 202751
45 205031
46 206121
47 204421
48 206031
49 206041
50 206151
51 206161
52 206171
53 206181
54 206071
55 206081
56 192011
63 205951
64 205961
65 205971
66 205981
67 205991
68 206001
69 206011
70 192041
71 182291
72 202681
73 182301
74 182131
Plate, Log Guiding, Left Bolt, M8 x 10 Bolt, M8 x 14 Plate, Sleeve, Plastic
Log Pusher Assembly Cover, Oil Cylinder, Front Cover Seal, Paper, Square Spring
Screw, Fixing, M8 x 10 Base, Handle Bar, Handle, Short
Bar, Grip Handle, Long Washer, Flat, M4 Washer, Copper, M12 Nut, M12
Plate, Support Washer, Flat, M12
Nut, M12
Bolt, M8 x 20 Circlip, Axle Wheel, Rubber Frame, Stand, Wheel Circlip, Spindle
Sleeve
Spring
Circlip, Spindle UHS Oil seal 0-ring, Oil Seal Steel Tube
Wrench, M10-12
Cover, Motor Fan, End Circlip, Spindle Flying Fan
Cable & Plug
CALL TOLL FREE 1-800-DR-OWNER
25
Ref# Part# Description
75 205641 Clamp, Bushing, Wire
76 205651 Nut, Clamp, Wire
77 204491 Support, Capacitor
78 204501 Screw, Crosshead, M4 x 12
79 204541 Washer, Locking
80 182211 Capacitor
81 204551 Seal, Rubber, Anti-Dust
82 182411 Cover, Capacitor Box
83 204571 Screw, Cross Head, ST3.5 x 14
84 204511 Connection Pole
85 204521 Screw, Cross Head, M4 x 8
86 204581 Clamp, Wire
87 211601 Switch
88 204401 Screw, Cross Head, M4 x 6
89 204411 Washer, Spring, M4
90 206861 Warning Label, Bleed Screw
91 206871 Warning Label, Safety
92 192021 DR Power Equipment Label
93 192031 Speed Position Label
94 193521 Serial # Label
95 211591 Safety & Operation Manual
96 211621 Internal Check Valve Assembly
26 DI:r WDS 6.3. 6 -TON ELECTRIC WOOD SPLITTER
Schematic - DR 6-TON ELECTRIC WOOD SPLITTER
27
gla.
WDS 6.3
061115
CALL TOLL FREE 1-800-DR-OWNER
NOTES:
28 DR® WDS 6.3. 6-TON ELECTRIC WOOD SPLITTER
The DR® 6 -TON ELECTRIC WOOD SPLITTER is warranted for two (2) years against
defects in materials or workmanship when put to ordinary and normal consumer
use; ninety (90) days for any other use.
For the purposes of all the above warranties, "ordinary and normal consumer
use" refers to non-commercial residential use and does not include misuse,
accidents or damage due to inadequate maintenance.
Country Home Products, Inc. (home of DR® Power Equipment) certifies that the
DR® 6 -TON ELECTRIC WOOD SPLITTER is fit for ordinary purposes for which a
product of this type is used. Country Home Products, Inc. however, limits the
implied warranties of merchantability and fitness in duration to a period of
two (2) years in consumer use, ninety (90) days for any other
The 2-Year Limited Warranty on the DR® 6 -TON ELECTRIC WOOD SPLITTER starts on
the date the machine ships from our factory. The 2-Year Limited Warranty is
applicable only to the original owner.
The warranty holder is responsible for the performance of the required
maintenance as defined by the manufacturer's owner's manual. The warranty
holder is responsible for replacement of normally wearing parts such as the
wear plates. Attachments and accessories to the machine are not covered by this
warranty.
During the warranty period, the warranty holder is responsible for the machine
transportation charges, if required. During the warranty period, warranty parts
will be shipped by standard method at no charge to the warranty holder.
Expedited shipping of warranty parts is the responsibility of the warranty
holder.
SOME STATES DO NOT ALLOW LIMITATIONS ON THE LENGTH OF IMPLIED WARRANTIES, SO
THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
Country Home Products, Inc. shall not be liable under any circumstances for any
incidental or consequential damages or expenses of any kind, including, but not
limited to, cost of equipment rentals, loss of profit, or cost of hiring
services to perform tasks normally performed by the DR® 6 -TON ELECTRIC WOOD
SPLITTER.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
Customer Service Hotline
Country Home Products, Inc.'s objective is to have 100% satisfied customers.
For that reason, we operate a 6-day-a-week Technical Service Department for our
Owners. You can access a Representative by dialing our TOLL-FREE Hotline at
1-800-DROWNER (376-9637). The sole job of our well-trained and friendly folks
is to ensure that you get any help you need in a timely fashion. They are there
to answer all your questions including: (1) inquiries on any of the above
warranties, (2) inquiries about replacement parts, or (3) your questions
regarding service, maintenance and operation.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU ALSO HAVE OTHER RIGHTS,
WHICH VARY FROM STATE TO STATE.
Daily Checklist for the DR 6-TON ELECTRIC WOOD SPLITTER
To help maintain your DR 6 -TON ELECTRIC WOOD SPLITTER for optimum performance,
we recommend you follow this checklist each time you use your machine.
HARDWARE: Check all nuts and bolts to be sure that the components are secure.
FRAME: Check all welds to be sure that the frame is in tact and secure.
CLEAN: Make sure that the log guides and the top of the wood splitter beam are
clean. HYDRAULIC FLUID: Inspect the hydraulic fluid level and adjust as
required; see page 20.
AIR BLEED SCREW: Make sure to follow the proper procedures for adjusting the
Air Bleed Screw prior to operating the wood splitter; see page 13.
COUNTRY HOME PRODUCTS, Inc.
MEIGS ROAD. P.O. BOX 25, VERGENNES, VERMONT 05491
1-800-DR-OWNER (376-9637) www.dr-owner.com ©2006 CHP, Inc. 225051
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