hay larry, just get a sanding block some 80 grit sandpaper and have at it.
jim
At 09:03 AM 4/12/2007, you wrote:

>Hi Larry,
>
>I see that you have had a couple of opinions. As usual though mine is a
>definite "probably".
>
>Certainly the ideal tool would probably be a belt sander, failing that a
>random orbit sander. Depending on how the boards are fixed to the bench
>maybe a power hand planer or even a medium sized hand plane like a #5
>Stanley so long as there are no screws or nails fixing the boards down.
>
>Having said all that, I have, in my distant past done a lot of work with
>sanding disks in a hand drill and see no reason why you couldn't too. IT
>takes a little work and isn't elegant but neither is the bench and a lot
>depends on how you intend to finish it after.
>
>Don't know how this will translate to your particular grinder, I am not too
>familiar with them but in a hand drill using a rubber disk with a paper disk
>I held the disk just slightly tilted so that one half or less of the disk is
>cutting at any time. Try to keep this running more or less in the direction
>of the grain for cleanest stock removal, if cutting across the grain it is
>going to turn out more wavy and choppy. Move back and forth along the
>direction of the board one at a time usually until you have removed the
>roughness.The point here is to remove material until you are getting a more
>or less splinter free flat surface. Take care and check often, it is easy to
>take a little too much off the edges rounding them and although this is not
>necessarily too bad to a point it can get out of control.
>
>Once you get the surface close to how you want it, go to sanding blocks with
>coarse paper and begin removing the swirls that the disk has left. You will
>need to work through several grades to get it all out but this is an outside
>project so probably you don't need to go finer than about 120 grit.
>
>If you are using an exterior grade stain to protect the wood I recommend
>something opaque which does not show the wood through. Mostly I use dark
>walnut, oil based probably is a little more durable but latex goes on easy
>and cleans up with water and works fine.Only really bad sanding marks will
>show through and if you have worked with hand sanding for a bit there won't
>be any of those.
>
>This is not fine furniture, it is rustic outdoor behind the shed furniture.
>
>It may be that some of the deck needs replacement when you get looking at it
>closely enough.
>
>You can get a pretty decent belt sander for around a hundred bucks if you
>think you will have future use for one. I don't have a decent random orbit
>sander but I believe you can get a reasonable one for a similar price.
>Remember though that if there are arms or other members they will limit your
>ability to get close to them with a machine sander of any sort.
>
>Dale Leavens, Cochrane Ontario Canada
><mailto:DLeavens%40puc.net>[EMAIL PROTECTED]
>Skype DaleLeavens
>Come and meet Aurora, Nakita and Nanook at our polar bear habitat.
>
>----- Original Message -----
>From: "Larry Stansifer" <<mailto:larrys%40infowest.com>[EMAIL PROTECTED]>
>To: <<mailto:blindhandyman%40yahoogroups.com>[EMAIL PROTECTED]>
>Sent: Thursday, April 12, 2007 6:28 AM
>Subject: [BlindHandyMan] Messed up old bench
>
> > Hi gang,
> >
> > I am about to embark on what for me is a huge wood-working
> > project.
> > Behind the Devil Dog brewing shed is an old bench
> > constructed of 2x4's placed edge wise. This means that the
> > seating portion of the bench is the width of the 2x4 rather
> > than the thickness. It is extremely weather worn and I would
> > like to rehab it.
> > I do not own a portable belt sander which I am guessing
> > would be the weapon of choice at least in the beginning
> > stages. I do however own a 6-inch hand-held all purpose
> > grinder that will perform a number of functions depending on
> > the kind of wheel I attach to it. It will power a sanding
> > wheel, wire brush or a variety of cutting and grinding
> > disks.
> > Will this grinder equipped with the appropriate sanding or
> > grinding media work in place of a belt sander?
> >
> > Regards
> >
> >
> > Larry Stansifer
> >
> >
> >
> >
> > [Non-text portions of this message have been removed]
> >
> >
> >
> > To listen to the show archives go to link
> > <http://acbradio.org/handyman.html>http://acbradio.org/handyman.html
> > or
> > 
> <ftp://ftp.acbradio.org/acbradio-archives/handyman/>ftp://ftp.acbradio.org/acbradio-archives/handyman/
> >
> > The Pod Cast address for the Blind Handy Man Show is.
> > 
> <http://www.acbradio.org/news/xml/podcast.php?pgm=saturday>http://www.acbradio.org/news/xml/podcast.php?pgm=saturday
> >
> > The Pod Cast address for the Cooking In The Dark Show is.
> > 
> <http://www.gcast.com/u/cookingindark/main.xml>http://www.gcast.com/u/cookingindark/main.xml
> >
> > Visit The Blind Handy Man Files Page To Review Contributions From Various
> > List Members At The Following address:
> > <http://www.jaws-users.com/handyman/>http://www.jaws-users.com/handyman/
> >
> > Visit the new archives page at the following address
> > 
> <http://www.mail-archive.com/[EMAIL 
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> > For a complete list of email commands pertaining to the Blind Handy Man
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> > 
> <mailto:blindhandyman-help%40yahoogroups.com>[EMAIL PROTECTED]
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> >
> >
> >
> >
>
>
>No virus found in this incoming message.
>Checked by AVG Free Edition.
>Version: 7.5.446 / Virus Database: 269.3.0/758 - Release Date: 
>4/12/2007 11:52 AM



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