Today I did some serious cutting with the table saw of the shop smith.  I 
need to build a step for Sue's cottage, as she has decided to call it, 
another step for the people door, and a ramp up to the garage type door of 
my shop.  I bought the materials and had them delivered and today I started 
cutting boards for the step on Sue's cottage.  I'm making it out of decking 
boards which are 5 and one half by 1 inch.  The step will be basically a box 
that is 6 inches high, 11 inches wide and 6 feet long, and will sit on the 
ground under the door.  Her door is 6 feet wide.    I think it would be 
unsafe to have a step narrower than the door opening.  The people door for 
my shop is 3 feet wide so I ordered 10 foot boards to be cut down to length. 
I made an extension for the miter gauge for cross cutting a long board.  I 
let the extension, made of oak, hang a little past the blade and then ran it 
through the saw to give me a marker as to where the cut is.  I set the rip 
fence 6 feet from the blade.  Yes, you can do that on a shop smith by using 
the extension table, support tubes and a floating table.  I clamped a block 
to the fence at the start of the cut so it would no longer be in contact 
with the board when the wood got into the saw blade.  On my first cut the 
miter gauge slipped because I didn't have the locking screw tight enough. 
One board messed up.  Well, I did order one extra in case that happened. 
Next I found the factory end on the boards wasn't quite square.  So I had to 
cut off about a half inch to square it up.  The next board I cut came out 5 
feet 11 and seven eights inches.  I thought that I had accounted for the 
curfe but I guess I messed up somewhere.  OK, the steps are going to be 5 
feet 11 and 7 eights inches instead of 6 feet.  I moved all the boards I 
would need from the storage shed to the shop and started squaring up the 
ends.  After cutting the third board when I turned off the saw the blade 
kept spinning, spinning, and spinning.  I made sure I had actually turned 
off the switch and stood back and weighted for it to stop.  I thought it 
never would.  The big nut that holds the blade on the hub which in turn 
mounts on the motor spindle had come loose.  The hub is so designed that the 
blade can't come flying off, it's just free wheeling.  I suppose it had not 
been properly tightened at the factory.  I used two end wrenches and 
tightened that sucker up good.    Then Sue gave me the supper call.  To be 
continued.

Regards.

Max.  K 4 O D S.

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