For some strange reason here in the U.K. your R value is
called the 'U' value
David
 

-----Original Message-----
From: blindhandyman@yahoogroups.com
[mailto:[EMAIL PROTECTED] On Behalf Of Ray
Boyce
Sent: Saturday, February 16, 2008 12:49 AM
To: blindhandyman@yahoogroups.com
Subject: [BlindHandyMan] Spray Foam Saves Energy

Every homeowner wants a cozy, comfortable home. And every
homeowner wants the ability to maintain that comfort at a
reasonable cost. That's why all building codes require
minimum insulation R-values for specific climate zones.
These days there are a handful of insulation applications
that meet these R-values, but the frontrunner in energy
efficiency is the use of spray polyurethane foam (SPF).

In fact, there's a lot more to insulation than its R-value.
The R-values refer to the "K-factor" of a material. The K
factor is the thermal conductivity for a unit thickness of
material. However, other factors also affect the thermal
performance of roof and insulation systems. These other
factors include thermal drift, thermal gaps created by
mechanical fasteners, poorly installed decking, and the
effects of air movement on energy usage and moisture
retention in roofs. Because an insulation material's R-value
represents dry materials that are not affected by airflow or
moisture, it doesn't take into account the other aspects of
energy performance. For example, fiberglass batt insulation
may be rated with an adequate R-value, but as the material
retains moisture it loses its insulating qualities. In a
"real world" environment, you can expect as much as a
30-percent reduction of labeled R-value for thermal
insulation materials that are permeable to moisture.

The physical properties of SPF insulation protects against
this problem. 
Furthermore, the liquid application of the spray foam
requires no fasteners, which means no thermal breaks at the
fastener locations.

The bottom line is this: Spray foam insulation addresses
R-values, airflow and moisture resistance better than other
types of insulation. The result is a savings of up to 60
percent in heating and cooling costs.

Shown is a peek inside the SPF installer's truck, and a look
at the specialized equipment required to apply the
insulation systems.

A Better Thermal Envelope

SPF roofing systems have been around for more than 40 years,
but there is still a significant lack of knowledge among
consumers, as well as many roofing professionals on how to
install or maintain these systems. For example, in the
Birmingham metro area, hometown of Extreme How-To, only two
companies offer SPF installation. We recently met with one
such company, Thermetix, A licensed dealer of Foametix
insulation, to check out a whole-house installation and get
the first-hand scoop on the benefits of SPF.

"While there is a higher upfront cost for the installation
of the foam, SPF can really cut down on energy bills in the
long run," says Ron Brown, co-owner of Thermetix, the
company that installs Foametix SPF systems throughout
Alabama. Although the initial cost of installation could be
3 to 4 times the cost of installing standard fiberglass
batts, in as few as five years the homeowner can recoup
their investment and enjoy lowered utility bills throughout
the life of the house. The rigid foam insulation, which is
sprayed as a liquid and immediately hardens in place, does
not settle or sag over time, losing its R-value like
fiberglass or cellulose. SPF also has no food value to
attract insects or rodents.

The rigid SPF insulation is sprayed as a liquid that
immediately hardens in place.

SPF can expand to about 100 times its original volume to
fill air gaps between the framing studs in the walls and
attic. By conforming to cavity shapes and sealing around
wall features, SPF reduces air infiltration much better than
standard fiberglass batts or reflective barriers. That's a
big benefit, considering that government energy reports
estimate 40 to 50 percent of a home's heating and cooling
loss results from air flowing through the building envelope.
Spray foam insulation is also non-toxic and usually has a
lifetime guarantee. And, as the house expands and contracts
over time, so does the foam insulation. This eliminates
cracks and spaces for warm air to escape.

"Spray foam is also helpful for people who suffer from
allergies," says Brown, explaining that the seamless and
monolithic layer of insulation provides superb air quality
and pathogen growth. Unlike traditional roofing systems that
require vents in the attic, SPF systems utilize unvented
attics. This results in conditioned attic space because the
air-impermeable insulation acts as a barrier to prevent
moisture condensation on the underside of roof decks. 
Vented
attics minimize condensation by allowing the escape of
moisture to the exterior by air flow. But with this airflow
come outdoor allergens and pollutants-a non-issue with an
unvented attic in an SPF system.

The most commonly used SPF products are medium-density ("2
pound") foam, shown right, and low-density ("1/2 pound")
foam, shown below.

Which Spray Foam is Right for You?

The two most commonly used spray foam products are
low-density, open-cell SPF (nominally referred to as "1/2
pound") and medium-density, closed-cell foam
("2 pound"). Foametix offers both types of SPF, dubbed Blue
Max 050 Open-cell and Blue Max 200 Closed-cell.

Low-density, open-cell SPF refers to a generic SPF that
weighs between 0.4 to 0.6 pounds per cubic foot when fully
cured. When sprayed to a substrate it expands about 100-150
times its original volume to form a semi-rigid/flexible,
non-structural SPF insulation. The SPF has an R-value around
3.5 per inch.

The 1/2-pound foam expands 100 to 150 times its original
volume to fill study cavities. A recip saw with a special,
long blade can then be used to cut the insulation flush with
the framing.

Medium-density, closed-cell refers to a generic SPF that
weighs between 1.5 to 2 pounds per cubic foot when fully
cured. When sprayed it expands about
35
to 50 times its original volume to form a rigid, structural
SPF insulation with a compressive strength between 15 to 25
PSI. The SPF has an R-value of around 6.0 per inch (aged
R-value).


The 1/2-pound insulation is widely used in interior walls
and attic spaces for its acoustic properties. Foametix
recommends closed-cell foam for exterior walls and
crawlspaces, because of its ability to resist moisture and
its superior insulating properties. Additionally,
closed-cell foam doubles the rack loads on walls and adds
structural integrity. Both products are excellent air
barriers, provide great insulation, and can help control
condensation within the building envelope. However, the
closed-cell foam is simply a better insulation, period. In a
whole house system, there is a need for both products.

For more information on sprayed foam insulation, visit
www.sprayfoam.org or www.thermetix.com.

SPF FAQ's

Is SPF a good soundproofing material?

Both open- and closed-cell SPF effectively reduce noise from
outside sources by sealing cracks and gaps that allow sound
to travel through the walls, floors and ceiling into the
building. They are less effective against noise caused by
vibration.

How Long does a sprayed polyurethane foam roof last?

The oldest performing SPF roofs are more than 30 years old.
Because the physical properties of the SPF change little
with age, how long the SPF roof system lasts depends
primarily on the original application and long-term
maintenance.

How do you maintain SPF roof insulation?

SPF roof systems should be inspected semi-annually and after
events that could cause physical damage. Small (less than
3-inch diameter) dents, cracks, punctures from dropped
tools, wind-driven debris can be repaired with an
elastomeric sealant compatible with the SPF and coating
system. More extensive damage can be repaired by reapplying
SPF. Typically, SPF roof systems are re-coated every 10 to
15 years, dpending ont he typed and thickness of cotaing
used and factors specific to the roof (such as wind erosion
effects, hail, foot traffic, abuse, etc.). Recoating extends
the service life of the SPF roof system.

--Source:  Spray Polyurethane Foam Alliance,

www. sprayfoam.org 



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Visit The Blind Handy Man Files Page To Review Contributions From Various List 
Members At The Following address:
http://www.jaws-users.com/JAWS/handyman/

Visit the archives page at the following address
http://www.mail-archive.com/blindhandyman@yahoogroups.com/  

If you would like to join the JAWS Users List, then visit the following address 
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