Doug;
 
In this age of digital photography, I always take massive numbers of  
pictures of any project.  This includes pictures from prior to beginning to  
post 
completion as well as all along the way.  This helps reveal any minute  details 
of caulkings, etc.  It also allows for sharing the project with  others who are 
considering embarking on a similar project.
 
As for why the slide guides of the companionway hatch  being miss-aligned 
upon reinstallation, I assume the companionway  hatch was in place when the 
slide 
guides were reinstalled on the  boat, and that inward pressure was being 
exerted on them when they  were tightened.  Further, I assume that an adhesive 
caulk (Life Seal or  similar caulk) was applied to help hold the boards in 
place 
and releave  pressure on the fasteners and prevent water intrusion from 
infultrating the  fiberglass.
 
Being a rounded surface of the fiberglass and boards, and being the height  
of the boards allowing the width of the opening to increase if any angle is  
introduced to their reinstallation, I think you may have yawed them slightly  
outward when reinstalling them.  To correct this you may have to raise  them 
and 
put them down again in order to eliminate any misalignment.   Additionally, 
you may have to fill the previous holes in the boat with epoxy  putty (PC-11), 
and redrill them to get a proper fit.
 
Did you refinish the rails underside where they meet the cabin trunk?   If so 
you possibly changed the meeting angle when you sanded that surface.
 
Hope these ideas prove helpfull,
 
Very truly yours,
 
David
 
 
In a message dated 5/12/2008 12:03:11 A.M. Eastern Daylight Time,  
[EMAIL PROTECTED] writes:

Hi all,
 
I removed the wooden rails that guide the main entry hatch so that I  could 
refinish them. Refinishing went great, but when I replaced the rails,  they 
were too far apart such that the lips of the hatch that are supposed to  slide 
in 
the grooves instead just falls on the deck. I can not figure out why  this 
happened because I put them back using the same holes that they were  
originally 
in with. From what I can understand, the rails should be in the  same place 
as they were and the hatch should be the same shape as it was, so  it should 
fit like it did. Can anyone point out the flaw in my analysis?
 
Thanks and best regards,
 
Doug





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