Bob,

FWIW,
I'd replace the current float switch, out of  hand. 
I'd replace any ...Older float switch even if it was working,  just on general 
principles.

Consider replacement with a modern Electronic Sensor Switch. Such as the West 
Marine.
See:    http://tinyurl.com/3mk5hh 

It's easy to install on our C27's,  Easy to test (by touching), relatively 
small and..relatively inexpensive.
It has a Start delay 
and a "Run After" delay (water depth), to help with the problem of the hose 
Back Flow.

As to wiring.

I'm sure I'll piss off some, But..   I would SOLDER (yes, I said it, ...solder) 
...  the entire length of the Splice (s)..
THEN ..  use Adhesive Shrink Tubing ... Over the splice(s)   With a generous 
Over length, at least an half inch on each end,
making sure the Goop is "squirting" out of the ends.

UW
Ralph Ahseln
"Oblio"
Gresham OR


  ----- Original Message ----- 
  From: [EMAIL PROTECTED] 
  To: [email protected] 
  Sent: Monday, June 09, 2008 8:02 AM
  Subject: catalina27-talk: re: bad bilge pump


  I couldn't find any in-line fuse for the bilge pump so it is presumably using 
the control panel fuse only.

  I cut the wires between the pump and the float switch and temporarily wired 
the pump only.  When I turned on the panel switch, the pump started running. 
So, apparently there is a short or problem with the float.  I will check that 
out tonight/tomorrow between major thunderstorms.

  What can go wrong with a float switch? I can think of two things right off 
the bat: 1) connections are bad/corroded, etc. or 2) contact isn't being made 
when the float lifts.  Other ideas, and, should I just outright replace the 
float switch?

  What is the best way to make wire connections in the bilge area - heat-shrink 
wrap?

  Bob Mann

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