----- Original Message ----- 
From: "Jim Bernstorf" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Sunday, November 02, 2008 8:15 AM
Subject: RE: catalina27-talk: stuffing box


> While we're talking about engines, has anyone done the stuffing box
> repacking themselves?
> 
>> Jim Bernstorf
> 1978 TR
> Nashville,TN




Jim,

IMHO,,  It's an easy job.. IF .. you prepare before hand.


First, and MOST important!

Get a SMALL "T" handled extraction tool. The tool MUST have the Wire Screw type 
end. 
I know other folks say a "bent fish hook" ..or other home made tools work..But, 
save yourself some grief and get 
a professional extraction tool.. 

AND I mean SMALL screw extractor! 
The one I use has a Wire Screw of......   3/16 ths (~ 5 mm)
You may have to go to a plumbing story to find one. Not many Marine Supply 
shops carry the small ones.
The Screw end... HAS to be slightly smaller than the thickness of the Packing 
Flax you're using !

Second:
Measure and CUT the packing material you're going to use. Put it somewhere 
close where you can reach.
Use the prop shaft to measure each of at least,... FOUR rings of packing. You 
only Need 3, The 4th is a standby. Without it, dropping one means you close the 
Gland ..And start all over!!
Make angled overlapping cuts in each flax ring. 

Finally, 
Have a TOWEL or cloth ready
AND.....wrap around the Shaft Log and keeper nut...As soon as you pull the 
Packing Glad away from the Shaft Log. 
Water will pour out.
The towel will act as a cover over that part. It won't stop the flow, but 
reduces the splatter.
Water SQUIRTS in all directions . You don't want it to hit you in the face 
while you're trying to work!

Each time I've done it, I get a couple GALLONS of water winding up in the 
bilge. 

HINT:   Experiment a couple times,, By loosing the nut until water starts 
flowing..Then close the gland and nut again
Do that a few times to get used to the process.  
That'll do two things for you.  It'll help reduce some of the apprehension. 
Having never done it, it'll seem scary the first time.
Experimenting will also give you an idea of the flow of water, and how it 
spreads out..
After a couple "tests" like that .. You'll feel pretty confident.. Trying to do 
the whole thing before you have a little experience isn't fun..  
Don't Ask .. :-)

HINT:  If you have trouble...  HAND tighten the nut back into the Gland to slow 
down the water.. Don't Panic, take your time.

You can do it..


All the Best,

Ralph Ahseln
"Oblio" 
Gresham OR

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