Hi all, thanks for the help/advice!

Peter, the table you posted comes closest to what I was originally looking for. 
 I think I will end up just doing some testing to identify the troublesome 
control sequence and find out how much padding is needed in each case.  I’ll 
post back the numbers I find (thought it may be a little bit before I get back 
to this particular project).

I do not think the VT100 supports hardware flow control.

Interesting the comments on the USB serial converters — I am using a Keytronics 
(now Tripp-Lite) USA-19H, and I think these are generally well regarded?  But 
thinking on it, I bet USB has something to do with it here — perhaps buffer 
latency through the USB drivers is keeping software flow-control (xon/xoff) 
from functioning effectively at higher baud rates, which is another reason I 
think proper padding values might be a good alternative.

Another idea that might work would be to take an FPGA proto board that I have 
and hack up a better serial port — something with some buffering and xon/xoff 
logic sitting downstream of the USB interface.

        cheers,
           —FritzM.

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