Six Sigma is useful in some ways and a total hindrance in others.

On 1/3/07, Gruss Gott <[EMAIL PROTECTED]> wrote:
>
> The 'Six Sigma' Factor for Home Depot
> Departure of CEO Nardelli Brings Into Focus
> A Management Technique He Championed
> By KAREN RICHARDSON
> January 4, 2007
>
> The departure of Robert Nardelli as Home Depot Inc.'s chief executive
> was largely seen as a result of his big pay package, terse management
> style and failure to lift the Atlanta home-improvement company's stock
> price at a time when the housing boom was at full bore.
>
> But it also is an example of "Six Sigma" -- a quality-boosting
> methodology made famous by Jack Welch, Mr. Nardelli's former boss at
> General Electric Co. -- not panning out as promised.
>
> Developed at Motorola Inc. in 1986 and licensed by that company for
> corporate use, Six Sigma was one of several so-called
> process-management techniques that took off at U.S. manufacturing
> companies facing challenges from higher-quality Japanese products.
> These techniques -- aimed at increasing efficiency and cutting costs
> -- have since been widely applied across industries such as retailing
> and financial services.
>
> Six Sigma "languished until Jack Welch embraced it in the late 1990s,"
> says Thomas Davenport, a professor of management and technology at
> Babson College in Massachusetts.
>
> Now QualPro Inc., a company that markets a competing
> process-management technique, has issued a study comparing the stock
> performance of companies that adopted Six Sigma with the performance
> of the Standard & Poor's 500-stock index. QualPro has done work for
> Lowe's Cos., Home Depot's main competitor.
>
> Given that the study was issued by a Six Sigma competitor, it isn't
> surprising that the comparisons aren't flattering.
>
> Motorola, the company that markets Six Sigma, declined to comment on
> the QualPro report. Mr. Nardelli didn't return calls. Home Depot
> declined to comment.
>
> A number of former GE executives -- including W. James McNerney Jr.,
> former CEO of 3M Co.; Dave Cote, CEO of Honeywell International Inc.;
> and Mr. Nardelli -- helped spread the Six Sigma word but have seen
> their companies' stock prices lag.
>
> Since announcing the adoption of Six Sigma on July 1, 2001, Home Depot
> shares are down 8.3% compared with a 16% rise in the S&P 500 over the
> same period. The stock rose more than 2% yesterday on the New York
> Stock Exchange, to $41.07, after Mr. Nardelli's resignation.
>
> Honeywell shares are down 7.2% since its Six Sigma announcement in
> early January 2000, compared with a 3.6% fall in the S&P 500. Shares
> of 3M are off about 1% since late December 2003 versus the S&P 500's
> 29% climb. GE shares rose sharply in the 1990s, but they're down 16%
> since July 2000, when the company adopted Six Sigma, compared with the
> 2.6% fall in the S&P 500.
>
> "Six Sigma is not the end all be all," said Robert Ferris, a spokesman
> for Honeywell. "It is simply a set of process tools. We would never
> suggest that a company's performance is solely linked to the adoption
> of these tools."
>
> Some proponents of Six Sigma say stock price is too simplistic a
> measure of the program's effectiveness.
>
> "Quality programs are not designed to be measured by a company's stock
> price," says Jeffrey Pfeffer, professor of organizational behavior at
> Stanford University's business school and a Six Sigma advocate.
> Improvements generated by Six Sigma, he adds, "may or may not be
> reflected in the stock price."
>
> Charles Holland, QualPro's founder and CEO, disagrees. "There surely
> is enough smoke in the study to let you know there are problems with
> Six Sigma," he says. "Over a period of five years or more, share price
> is an excellent indicator of whether you're getting better as a
> company."
>
> Of the 58 companies reviewed in the QualPro report, 52 underperformed
> the S&P 500 index from the time they launched their Six Sigma programs
> through Dec. 5, 2006. Other underperformers include Lockheed Martin
> Corp., Ford Motor Co. and Xerox Corp.
>
> Six Sigma companies that beat the S&P 500 include Caterpillar Inc.,
> Federated Department Stores Inc., Starwood Hotels & Resorts Worldwide
> Inc., Target Corp. and Whirlpool Corp.
>
> Beside offering advice to Lowe's, QualPro has worked with retailers
> Big Lots Inc., CarMax Inc. and Circuit City Stores Inc. The Knoxville,
> Tenn., firm's "multivariable testing" method -- a technique that
> allows companies to test many changes in procedure at once, rather
> than individually -- lags behind Six Sigma in popularity.
>
> The Six Sigma system trains selected employees in its techniques to
> monitor, measure and improve processes, and to identify and eliminate
> waste and defects. These employees are distinguished by a colored-belt
> system, much as karate students are ranked. The highest Six Sigma rank
> is a Master Black Belt. Regular black and green belts work under these
> masters.
>
> "If Six Sigma is one of the process religions, it seems to have the
> biggest priesthood in these black belts," Babson's Mr. Davenport says.
> One of the criticisms of Six Sigma is its reliance on this group of
> specially trained employees, particularly in the retail sector, where
> staff turnover tends to be higher than in some other sectors.
>
> During the past couple of years, management analysts and investors
> also have questioned whether Six Sigma is suited to help firms expand
> through technology, innovation and human interaction.
>
> The retail sector, in particular, "is a very human thing, with lots of
> people going through your store, wanting to talk to somebody about
> buying a chainsaw," says Jeff Matthews, general partner at Ram
> Partners, a hedge fund in Greenwich, Conn. "That's a lot different
> than running a light-bulb plant efficiently." Ram holds an
> "insignificant" stake in Home Depot, Mr. Matthews says.
>
> Mr. Nardelli centralized operations and invested in computer systems
> that allowed the huge store base to function more productively. But he
> also cut staff, which Mr. Pfeffer -- the Stanford advocate of Six
> Sigma -- says isn't consistent with the program's advice to drive fear
> out of organizations or to invest in the work force.
>
> "You can't do just one little thing," Mr. Pfeffer says. "Low
> cholesterol is just one measure of health. In the same way, quality
> management is just one piece of the puzzle, but not the answer to the
> whole puzzle."
>
> 

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