Don,

I just did this recently.  I migrated from Clean Access 4.1.3 running on Dell 
servers to Cisco Appliances currently running NAC 4.6.1.
This is from the 4.6.1 Release Notes:
Upgrading from Customer-Supplied Hardware to Cisco NAC Appliance Hardware 
Platforms
If you are running the Cisco NAC Appliance software (release 4.1(x) or earlier) 
on a non-appliance platform, you will need to purchase Cisco NAC Appliance 
hardware before you can upgrade your system to Release 4.6(1). You may 
additionally need to obtain proper FlexLM product licenses. Once you obtain a 
Cisco NAC platform, Cisco recommends that you:
________________________________
Step 1 Back up your current system and create a backup snapshot for the 
software version you are running (e.g. 4.1(x) or 4.5(x)).
Step 2 Download and install the same software version on your new Cisco NAC 
appliance platform (e.g. 4.1(x) or 4.5(x)).
Step 3 Restore the snapshot to your new Cisco NAC appliance.
Step 4 If necessary, upgrade your appliance to 4.0(x) or 4.1(x). Then follow 
the appropriate upgrade procedure to upgrade your Cisco NAC Appliance to 
release 4.6(1).
Step 5 Create a backup snapshot of your upgraded system.
In my case here's what I did:

1.       Installed 4.1.3 onto the new NAC appliances.

2.       Restored a recent backup to the appliance.

3.       Performed an interim upgrade from 4.1.3 to 4.1.6

4.       Made sure that any Certificate issues were fixed : 
http://www.cisco.com/en/US/products/ps6128/prod_tech_notes_list.html

5.       Upgraded from 4.1.6 to 4.6.1

6.       Enter new FlexLM license keys (I was still using a Perfigo license)

The actual upgrade process went fairly smoothly with no errors reported.  I was 
working remotely, so this made me happy J

Issues I ran into that after the upgrade:

1.       The Cert problems noted above

2.       The Server & Manager needed to be authorized with each other via the 
GUI based on the certificate DN

3.       Nessus Scanning seemed to cause a lot of intermittent login issues, I 
ended up abandoning it for now

4.       If you're using RADIUS and multiple DNS servers, the first DNS server 
listed in the GUI needs to have records for the RADIUS servers.  I'm not sure 
if this wasn't the case before or if the DNS servers were reordered during the 
upgrade.

5.       As I've seen in several instances of restoring backups, some settings 
get lost.  I had to recreate some static routes, managed subnets and some of 
the VPN SSO stuff.

Hopefully that info is helpful to you.

_____________________________
Robert Biddle
Network Systems Engineer / Administrator
College of Mount St. Joseph


From: Cisco Clean Access Users and Administrators 
[mailto:[email protected]] On Behalf Of Don Click
Sent: Tuesday, September 29, 2009 8:51 AM
To: [email protected]
Subject: Upgrade/Migrating

Hello everyone.   I  have  quick question, or at least, I hope a quick one.

We are going to be upgrading to 4.5.x very shortly, and I have 2 new appliances 
on order.  I am looking for a link, if it exists, on the best practice on 
migrating to new hardware from 4.1 to 4.5.

Any tips appreciated.
Thanks!

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