Christian Hirsch wrote: > Now I have the problem that I don't know how to creat a *.bin image > which I can download on the router.
I have never done it this way, but the OpenWRT project has some kind of development environment that you can use to build your own OpenWRT packages. I think they used to have the ability to create a full .trx firmware image from that environment too (the .bin is just the .trx with a header that the WRT uses to verify that the firmware is for the correct device; I don't know what has to be in the header though). You could perhaps pull that down and see how they do it. It'd get you at least part of the way there.
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