Peter,

I have an early C&C 25 which has the same mast cross-section and mast step as 
the 27.

I added a boom vang about 5 years ago.  The riggers put a bail around the mast 
itself.  They installed reinforcement plates on each side of the mast where the 
bail attaches, as is recommended for highly loaded bails.  The boom has the 
same thing.  I'll send you a picture off-list.  I've had no issues with it, but 
if I were to do it again, I'd put a wider bail around the mast step as you are 
considering and not put the holes in the mast.

That 45 degree side plate shown in your photo isn't factory.  It looks like 
bent sheet metal and maybe a little weak for the task.  Here is something 
similar but beefier from the CC27Assocation website.

http://www.cc27association.com/fixes/various/source/mastbase.html

With your arrangement the boom vang also puts a side load on the 45 degree side 
plate.

Mark






----- Original Message -----
From: Peter Fell 
To: cnc-list@cnc-list.com 
Sent: Sat, 20 Jul 2013 02:18:39 -0000 (UTC)
Subject: Stus-List Boom Vang for C&C 27 Mk III





My C&C 27 has a mast-step that looks like this:
 
http://imageshack.us/a/img191/407/ubt7.jpg
 
The previous owner had attached the 4:1 purchase boom vang to the 45 degree 
side plate which has resulted in bending the side plate!
 
It was recommended to me to use a boom/mast bail bolted across the vertical 
portion of the mast-step bracket at the aft-most set of holes, with a bolt and 
filler ‘tube’ to avoid compressing the mast step bracket. Or to replace the aft 
mast-retention pin with the same set-up.
 
Dimensions of the mast step (‘vertical’ bracket) are:
 
Outside width = 5 inches
Inside width = 4-1/4 inches
Hole diameter = 7/8 inches
Pin diameter = 5/8 inches
 
2 problems I am finding:
 
1) I can’t find a 5-inch wide bail
2) The larger size bails I have found (maybe 4 inch wide is the largest 
I’ve seen?) use a smaller bolt than 5/8 inches and no meat to drill out the 
holes in them, so there would be a lot of ‘slop’ there.
 
I’m also concerned that if the boom vang can bend that mast-step side 
plate, what’s it going to do to a side-loaded bail and/or the vertical 
mast-step 
bracket?
 
So ... perhaps a mast tang / hound?  (much as I hate drilling holes in 
the mast ... but multiple holes would spread the load).  I have read 
somewhere that part of the side of the standard C&C mast section is thicker 
which helps with this sort of thing? Can anyone verify? Sorry, didn’t measure 
the mast width. There’s also the sail track there that would complicate a tang 
/ 
hound installation.
 
By the way, the previous owner also bent the heck out of the through-bolt 
on the boom bail. I’ve replaced that with a new SS bolt 
 
Thanks!
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