Only the threads on the cap hold the zinc in my M4-30 heat exchanger and
the zinc pencil is treaded into the bronze cap so the cap is reusable.
Despite that the engine is fresh water cooled and charged with a 50/50
water antifreeze mix I change the zinc pencil about every 2 years and I use
teflon tape on the cap treads that meet up with the heat exchanger...the
zincs are only partially eaten away after 2 years and could probably go
longer but why try for longer, they are inexpensive to replace.  I find it
better to shorten the zinc pencils to about 1 inch or so showing above the
treads, that makes installation from underneathe easier for me.

Dwight Veinot
C&C 35 MKII, *Alianna*
Head of St. Margaret's Bay, NS
d.ve...@bellaliant.net


On Thu, Apr 2, 2015 at 9:08 AM, David Knecht via CnC-List <
cnc-list@cnc-list.com> wrote:

>  Last weekend I managed to take the heat exchanger off my Universal M4-30
> in order to figure out why it was leaking antifreeze.  The trick that
> seemed to get the bolt I was having trouble with unstuck was heat from a
> grill lighter.  Now that I have it home, I am going to replace the seals
> and O rings from the end caps.  The zinc was completely gone, so doing that
> as well.  I took the cap off the zinc but an inner threaded part stayed in
> place and nothing is sticking into the exchanger except the nub of zinc.
> 1.  Am I right in presuming that nothing is holding it in there except
> gunk and corrosion and I can bang it out from the outside?  This may be
> more obvious when I have the new part.
> 2.  When I replace it, should I put something like Tefgel/Marelube on the
> threads or Loctite?
> 3.  The larger problem is that several of the ports for tubing connections
> are seriously out of round as if they were mashed at some point (I don’t
> see how could have done it so I am blaming the proverbial PO).  Should I
> worry about this and presume the clamp and flexibility of the tubing will
> seal (it seemed the end cap that was leaking, not the tubing ports) or is
> there some way to round the soft brass of the ports?
>
> Thanks as always- Dave
> .
> Aries
> 1990 C&C 34+
> New London, CT
>
>
>
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