Yeah, sounds like it might have been getting to that point.  Maybe better
for it to fail on a hoist than underway in heavy air, too.

In my case, amazingly, it turned out the pole was fixable with a fiberglass
collar around the break.  The owner was surprisingly calm about the whole
thing.  Apparently he had switched from a metal pole to carbon specifically
so that an incident like that would break the pole rather than bring the
rig down.

Sam
35-3
SF

On Tue, May 24, 2016 at 4:40 PM, <randy.staff...@comcast.net> wrote:

> Ouch is right :)  That was about a $500 lesson, but who knows how much
> longer a 44-year old extruded plastic luff support system would have lasted
> anyway.  It had some other visible deterioration.  But probably not as
> expensive a lesson as replacing a carbon fiber spin pole :)
>
> Cheers,
> Randy
>
> ------------------------------
> *From: *"Sam Wheeler via CnC-List" <cnc-list@cnc-list.com>
> *To: *"cnc-list" <cnc-list@cnc-list.com>
> *Cc: *"Sam Wheeler" <samwheeler.s...@gmail.com>
> *Sent: *Tuesday, May 24, 2016 4:38:50 PM
> *Subject: *Re: Stus-List Head Foil Feed Funnel
>
> Ouch.
>
> My version of Lesson 1 was when I was in college and an older alumnus
> invited our team to race with him on his Serendipity 43.  We went out for a
> practice day, and as team captain and one of the only people with
> non-dinghy race experience, I ended up as the de facto crew chief.
>
> We get the spinnaker up and call for a jibe.  Foredeck crew dips the pole
> and gets it hooked up on the new guy, but it's not coming aft, so I yell to
> the 6'8" dude on the primary winch to keep cranking.
>
> The ensuing explosion of carbon fiber shards taught me a valuable lesson
> about baby stays.
>
> Sam
> 35-3
> SF
>
> On Mon, May 23, 2016 at 9:13 PM, Randy Stafford via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> It's in 18 feet of murky questionable marina water that I'd prefer not to
>> swim in, even if I could see my hand in front of my face :)
>>
>> Turns out I got great customer service from Head Foil.  I sent them a
>> picture and description of the half I didn't drop overboard, and they dated
>> it to the first years of their company - early 70s, meaning my luff support
>> system was probably original.  They looked but couldn't find a replacement
>> part.  So I'm getting a new Head Foil system after a 44-year service life
>> on the previous one.  Not sure the replacement feed funnel have would have
>> been a complete fix anyway, because some of the plastic extrusion
>> underneath it cracked and broke off.  Without a new system I'm worried that
>> sharp plastic edges might cut luff tapes of headsails being hoisted.  The
>> new Head Foil system is significantly less expensive than competing systems
>> or furlers.  I called / emailed the company on Saturday morning and they
>> called me back within a few hours.  My new system shipped today.  I'll
>> report back after installing and using it.
>>
>> There's actually more to the story.  Went out for a leisure sail with
>> family, and the genoa foot fouled on a horn cleat during the hoist.  My
>> daughter's boyfriend (big strong kid) kept hauling on the halyard until the
>> feed funnel blew apart.  Both halves were still dangling by one of two
>> screws holding them together (the other screw blew out somewhere during the
>> hoist).  When we got back to the marina I went to take all the parts off
>> the forestay to see if I could find replacement screws and re-assemble the
>> whole thing, and that's when I dropped the part overboard.  But I'm not
>> sure reassembly would have worked anyway because of the broken plastic.
>> The lessons: (1) if a sail is not going up like you expect, something is
>> wrong, and continuing to haul on the halyard will only break something; (2)
>> be careful not to drop shit overboard :)
>>
>> Cheers,
>> Randy
>>
>>
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