Jonathon,
Replaced the cabin sole on a 35 III three years ago. It took three sheets. I
started with the big piece in front of the settee first, then worked the
other pieces from it. Rough cut the shape with skill saw or table saw and
finished with a router for a clean edge. try to get the seam on the teak to
holly joint. Finish with Minwax polyurethane satin, three coats on bottom
and edges and six coats on top to get nice smooth finish with no grain. Use
220 between the last three coats. I've used Minwax on three boats now, and
I'm very pleased with the results. Just like a hardwood floor it wears like
iron. I recoat after 3/5 years (depends on usage) with maybe two coats to
freshen it up. Send me your email and I'll send some pictures of the project
if that would help.

Doug Allardyce
C&C 35 III
"BULLET"
~~~~~_/)~~~_/)~~~~~


-----Original Message-----
From: CnC-List [mailto:cnc-list-boun...@cnc-list.com]On Behalf Of Indigo
via CnC-List
Sent: Wednesday, September 27, 2017 11:33 AM
To: cnc-list@cnc-list.com
Cc: Indigo
Subject: Stus-List Replacing Cabin Sole - 35MkIII


I am just about to start on the project to replace the teak and Holly cabin
sole on Indigo. I have gleaned much info / advice from past postings on this
list, but was wondering if anyone has prepared a "step by step" guide.

Things I need help on!

1) steps to ensure that the Holly lines up exactly for each piece.   I
recently asked, and was told I need 2 pieces of 4' x 8' to complete the job
and allow the lines to match up - but I thought from past postings that 3
pieces are needed. Can someone who has done a 35mkiii confirm which?

2) best tool(s) to use to cut out the new pieces using the old boards as
templates.  Any tips / techniques to ensure accuracy and minimise damage to
new veneer?

3) I know I should epoxy the underneath (and sides?) of the boards - how
many coats are advised - can the first coat be "thin" to aid penetration
into the plywood?

4) advice on what to use for the top surface - presumably a polyurethane
varnish - preferred brand, number of coats recommended, what finish (matt,
semi-gloss, gloss?)

--
Jonathan
Indigo C&C 35III
SOUTHPORT CT

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