Fix the leak, paint the bulkhead w a sealer and then cream/white paint, or what 
Bruno said. 

Chuck Scheaffer, Resolute 1989 C&C 34R, Pasadena Md

>     On 05/27/2021 3:15 PM Martin DeYoung via CnC-List <cnc-list@cnc-list.com> 
> wrote:
>      
>      
>     For repairing Calypso’s plywood bulkheads I used a oscillating tool to 
> “plunge cut” at a angle (start of a scarf joint) far enough into the good 
> wood to be sure all the rot was removed.
>      
>     I improved the scarf joint angle with sanding/grinding equipment. I made 
> a pattern from cheap plywood and cardboard the allowed me to test the fit and 
> adjust to allow for any interference in installation of the new piece.
>      
>     I bonded in the new piece with an epoxy mix that included high density 
> fillers and milled glass. To hold alignment and climb the scarf joint tight I 
> drilled holes on both sides (left and right) of the scarf joint, used Mylar 
> sheets to prevent bonding my clamping boards to the repair then used bolts to 
> drawn the scarf joint tight.
>      
>     When possible I added a doubler behind the bulkhead to reinforce the 
> repair.  If that was not possible I added epoxy/glass cloth over the repair 
> area.
>      
>     I am fortunate that Calypso’s interior has always been finished 
> “Herreshoff” style, painted white with teak trim. (The white paint allows one 
> to see mosquitoes them smash the little bastards and clean up quickly.) It 
> was easy for me to fair out the repair and paint. (Part of my misspent youth 
> included doing auto body/fender work and painting.)
>      
>     With a varnished bulkhead that you want to keep varnished adding a door 
> skin or 1/4” teak vernier plywood skin over the part of the bulkhead that 
> shows may recover much of the original look.
> 
>     Martin DeYoung
>     Calypso 
>     1971 C&C 43
>     Seattle/Port Townsend’s yard
> 
> 
>         > > On May 26, 2021, at 8:34 PM, Andrew Walther via CnC-List 
> <cnc-list@cnc-list.com> wrote:
> > 
> > 
> >     > 
>         > > 
> >         Hi there,
> > 
> >          
> > 
> >         Forward most bulkhead is rotting and I can’t figure out how to 
> > remove it.
> > 
> >          
> > 
> >         Here’s a video…
> > 
> >          
> > 
> >         https://photos.app.goo.gl/e77DRbCFEQnFiBJ99 
> > https://na01.safelinks.protection.outlook.com/?url=https%3A%2F%2Fphotos.app.goo.gl%2Fe77DRbCFEQnFiBJ99&data=04%7C01%7C%7C87234a958c404e0df9e208d920c06011%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C637576832876365117%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C1000&sdata=5nKHb0bRmvHMfobcmz1GwSQHRC3JD9xVEf9fS03XRRs%3D&reserved=0
> > 
> >          
> > 
> >         Any help / suggestions would be most appreciated!
> > 
> >          
> > 
> >         Thanks!
> > 
> >          
> > 
> >         Andy
> > 
> >         C&C33-2 (Tryfan)
> > 
> >         Comox, BC
> > 
> >         Thanks to all of the subscribers that contributed to the list to 
> > help with the costs involved.  If you want to show your support to the list 
> > - use PayPal to send contribution --   https://www.paypal.me/stumurray  
> > Thanks - Stu
> > 
> >     >     Thanks to all of the subscribers that contributed to the list to 
> > help with the costs involved. If you want to show your support to the list 
> > - use PayPal to send contribution -- https://www.paypal.me/stumurray Thanks 
> > - Stu
> 
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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