As an FYI...

.047" (actually 3/64") Copper Clad Laminate is an industry standard thickness 
and when you include plating (typically <.0005") and solder mask, the board 
thickness will increase .002" - .003".  A typical 1/16" board (our typical 
thickness) measures .0645" or .065" depending on where you take your 
measurement.  I am not sure why people have had a difficult time finding this 
(3/64") stuff, but it is quite common.  If the only standard stock was 1/16", 
imagine how thick a 16 layer board would be!  We have 4 layer boards which are 
1/32" total.

Regarding the photo-resist.  I "think" our local board house purchases their 
laminate pre-coated...  We used to purchase it that way when we made one-off 
prototypes.  You could certainly (using a silk screen) apply (liquid) resist 
over your track & pad areas, but this method is not common these days (the 
screens stretch and there are definite registration issues).

Designing a SIMM should be fairly simple, but tooling costs would kill you 
unless you had a fair number of buyers.  I believe it runs us something like 
$500.00 for an initial production run of 5 flats (roughly 64 sq. in. each)...  
This includes all gerber and tooling costs.  Granted you would get a fair 
number of SIMMs in a flat, but how many do we need?  I know of the low cost 
board houses (4pcb.com among others), but they do not provide the full range of 
services you get from a traditional pcb mfg. (one I tried insisted we supply 
the files in a specific gerber version which our CAD software does not support).

Is there really enough demand for this stuff to justify the cost?

Derek


> About 2 years ago Gamba and I collaborated on making a ROM SIMM to 
> fit the SE/30, which had the IIci ROM code on board.  When we were 
> nearly done we discovered that the ROM SIMM in the SE/30 is around 
> .050" thick, whereas all the modern PCBs and commonly available 
> laminate stock is .062" thick.
> 
> As it happens, the circuit boards for 30 pin SIMMs are also .050" thick.
> 
> Anyway, I found that this seller on Ebay, 
> <http://search.ebay.com/_W0QQsassZstarstreasuresQQhtZ-1> has several 
> lots of .047" thick copper clad laminate stock.    No connection, 
> relationship, etc.
> 
> I don't know if anyone else is making boards, but if you are, this 
> could be useful.  I've been thinking about trying to make some IIfx 
> SIMMs...
> 
> On the topic of PCB making, if one starts with copper clad stock, how 
> does one put a photosensitive surface on it, so that one can do 
> photolithographic circuit board masking for etching?   Is there some 
> kind of stick-on material?  The only clue I came up with seemed to 
> indicate that one needed an expensive laminating machine.
> 
> Jeff Walther
> 
> P.S.  Gamba, I hope you're still out there.   Your mailbox is full, 
> but at least it's still active (as opposed to "Unknown User").


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