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tom woodward wrote:
> Just spent the better part of two days removing and replacing the 
> sliding 
> windows in the coupe. Ordered the metal replacement parts as well as the

> 
> Tinted lexan from Skyport. For the price you pay (about $125 for the 
> metal 
> parts) you would think that the holes would already be drilled, they 
> weren't. 
> After measuring, drilling and riveting the passenger side when in easy, 
> though didn't seem to go as far down as the one I removed. Perhaps it 
> was a 
> bit longer. Well, you guessed it as I was putting in the pilots side I 
> perhaps put too much twist on the window to work it into the slot and a 
> crack 
> started that, before I could stop it, spread with the speed of out of 
> cash 
> hooker! Thought I was handling it with care but obviously not.
> Before I start this whole process again at considerable cost, any tips 
> from 
> the pros on drilling and handling Lexan and what I can do to improve my 
> odds 
> of not screwing up again?
> Maybe next time I will smash my head on the wall first and get that out 
> of 
> the way early!!  Doooooooooooh!
> 
> 
> For drilling plastic use a drill bit that is ground for plastics. I got 
> one at a speciality store that sells only plastic,Lexan,etc. Make sure 
> the hole in the plastic is somewhat larger than the rivet or else the 
> the rivet will expand and crack the winshield when you drive it.  Craig

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