Lynn, I've fashioned a number of these for various planes, and I don't
think
you need a precise temperature. What is needed is a sensitive touch, and
discriminating use of the heat gun.

This is certainly the time of year to do this. Any job with plexi
(windows,
etc) is a lot better in the summer! This stuff gets brittle to work with
in
the winter!

I would save this job for last, using the outside re-enforcer or bezel as
a
pattern for the piece of plexi. I would make the screw holes in advance,
and
without the re-enforcement or bezel attach just the bottom screws. I like
to
use a soldering iron with a slender, conical tip to make pilot holes for
the
screws. Then using the heat gun very carefully, I would slowly bend the
plexi to fit the leading edge, being careful to neither use too much heat,
or bend it too fast. You just have to feel it. You only need heat on the
place that is actually bending.

Once you get your shape, put the screws in and let it cool. When it does
it
will retain the shape of the leading edge.

Hope this works for you!

Artie Langston
[EMAIL PROTECTED]
http://www.bassace.com


----- Original Message -----
From: <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Saturday, September 04, 1999 3:16 PM
Subject: Plexiglass light covers


> Does anyone know the proper temperature to heat .0125 " plexiglass to in
> order to shape it whithout melting. We are working on a set of wings for
> Serial # 170 that have the built in landing lights. The covers need
> replacing, so we are attempting to do a neater job. I would appreciate
your
> thoughts on forming plexiglass or Lexan for that matter.
> Thanks in advance
>
> Lynn Nelsen N99387  52FL
>

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