Effective Engineering / Technical Project Management   17, 18 & 19 July 07
Cost Reduction Technique for Maintenance    25 & 26 July 07
Failure Modes & Effects Analysis   (FMEA)    6 & 7 August 07
Electrical Engineering for Non Electrical Engineers   8 & 9 August 07

RM 300 Rebate per pax (Registration sent in by 20th June 2007) + Free Pendrive 
with Group Registration 

Please call in 019-2789162 or email to [EMAIL PROTECTED] for 
FULL DETAILS in color brochure. LIMITED SEATS ONLY!!

Cost Reduction Technique for Maintenance
INTRODUCTION
At least 30 – 40% of operational costs of a manufacturing organisation is spent 
on maintenance activities. 
Maintenance cost such as spare parts, tools, consumables and modifications 
could be put into good use if the 
unnecessary costs were under control. A lot can be done to minimise maintenance 
costs if the maintenance 
personnel understand the implication of good PQCDS in the overall cost 
management in maintenance. This 
programme is designed to give maintenance personnel the much-needed techniques 
to eliminate 
non-value-added activities and work on cost-saving activities.

OBJECTIVES
At the end of the programme, participants will be able to:
• create an in-depth understanding of maintenance activities and its value to 
bottom line of an organisation;
• improve the skills and techniques to identify, measure and manage cost to all 
maintenance-related activities;
• diagnose the existing performance gap in maintenance work and introduce 
performance standards to improve for 
  results; and
• learn how to identify the different types of wastage in all 
maintenance-related work and implement waste elimination  
  measures.

COURSE CONTENTS
Module 1: Understanding Maintenance Operations
• Maintenance as a strategy to manufacturing vision
• Element of life cycle cost in a plant
• How machine reliability and maintenance work is related 
  to productivity
• Equipment cost to manufacturing
• Maintenance personnel roles in cost reduction
• Understanding value-added actions
• Group assignment and presentation

Module 2: General Cost Distribution in Maintenance
• What is cost and how cost is related to profit?
• Types of cost related to all maintenance activities
  (overhead, overtime, breakdown and spare parts)
• Modification and repair time taken cost
• Internal failures
• The cost of poor quality
• You have a role in controlling cost

Module 3: Breakdown Cost Reduction
• Examining your current maintenance practices in your 
  factory
• Why equipment failed?
• 3 culture in maintenance
• Breakdown maintenance
• Inspection and detecting failure
• Preventive maintenance
• Objectives of maintenance

Module 4: Spare Parts Cost Reduction
• Where does the money for spare parts come from?
• Why spare parts fail?
• Understanding spare parts cost
• Basic rules and tools for spare parts management

Module 5: Maintenance Cost Reduction Techniques
• Inefficiency reduction and types of tools to improve the 
  situations
• How to detect failure?
• What types of failures could be detected early to 
  prevent major lost
• Overhead cost reduction
• Overtime cost reduction
• Measuring maintenance effectiveness

Module 6: Waste Reduction Techniques
• Repair and rework reduction
• Repair time reduction
• Set-up time reduction
• Strategies for waste reduction
• Summary of learning
• 60-day action plan

Please call in 019-2789162 or email to [EMAIL PROTECTED] for FULL DETAILS

Other Upcoming Courses:
1) Maximum Equipment Efficiency through Proactive Maintenance     25 & 26 June 
07
2) A Practical Approach to Welding Engineering     27 & 28 June 07
3) Performance Technical / Engineering Project Management          17, 18 & 19 
July 07
4) Cost Reduction Technique for Maintenance             25 & 26 July 07
5) PLC   30 & 31 July 07
6) Failure Modes & Effects Analysis                6 & 7 August 07
7) Electrical Engineering for Non Electrical Engineers                8 & 9 
August 07
8) Fundamentals of Project Management   13 & 14 August 07
9) Practical Air Conditioning Systems   15 & 16 August 07

Regards,
iKnowledge Malaysia
H/P: +6019-2789162    
Email: [EMAIL PROTECTED]

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