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> FOR RELEASE: SEPTEMBER 28, 1994
> 
> INFORM REPORT DOCUMENTS OPPORTUNITIES TO SLASH WASTES AND
> SAVE MONEY AND RESOURCES WITH REFILLABLE BOTTLES
> Points to policies and options to revive this strategy for
> sustainability 
> 
> NEW YORK -- A report to be released today by INFORM, Case Reopened:
> Reassessing Refillable Bottles, concludes that refilling bottles,
> considered a method of the past, is a strategy for a better
> environmental future. Use of refillable beverage containers can
> slash waste, conserve energy, and reduce water use and air and
> water pollution as well. 
> 
> The study by the national nonprofit research organization documents
> the environmental advantages of reusing versus recycling or
> discarding the billions of beer, soft drink, milk, wine, and liquor
> containers used by US residents each year. It also reviews the
> practical obstacles to expanding refilling in the United States and
> analyzes options for conquering those obstacles. The study
> describes in detail current corporate case histories of successful
> refilling operations. Currently, beverage containers make a
> significant contribution to the US municipal solid waste stream: in
> 1990, beverage containers comprised 5.5 percent by weight of the
> total, including more than 120 billion beer and soft drink
> containers.   
> 
> Refilling offers greatest potential among source reduction options
> for beverage waste
> INFORM's report focuses on refilling as a strategy for reducing
> waste at the source, before it is generated and prior to recycling,
> treatment, or disposal. Source reduction is the preferred
> environmental strategy for reducing the growing stream of solid
> waste in the United States. 
> 
> According to the report, if refillable glass or plastic bottles
> make enough trips (from the beverage company to the consumer and
> back again), they use less material and generate less solid waste
> (by weight) that must be recycled or disposed of than their single-
> use counterparts. Today's refillable beer, soft drink, and milk
> bottles can withstand at least 25 trips, enough to realize most of
> the environmental benefits of the strategy. 
> 
> INFORM's study flags three main source reduction options for
> beverage containers: designing lighter weight containers, designing
> larger containers that deliver more beverage per unit of container,
> and refilling bottles. The first two options have been undertaken
> to some extent by industry, but maximizing refilling offers the
> greatest potential for reducing solid waste of these three options,
> INFORM reports. Refilling, a complex, controversial strategy,
> offers additional benefits, including reducing the amount of raw
> materials used, reducing the energy needed to extract those
> materials and make them into containers, and reducing pollution
> associated with those activities. Evaluating the total system
> environmental impacts of reusable and single-use products, however,
> is a complex endeavor with trade-offs that must be considered on a
> case-by-case basis. In general, the energy saved in container
> manufacturing outweighs the additional energy used in washing and
> distribution of refillable bottles, the report concludes.
> 
> INFORM scenarios describe how refilling can cut US beverage waste
> by millions of tons 
> 
> INFORM reports the significant potential benefits of refilling in
> a number of analytical scenarios. Refilling beverage containers 25
> times or more can:
> 
> Reduce solid waste by 70% or more: If packaged beer and soft drink
> consumption in the United States were to remain constant, then
> packaging all beer and soft drinks in refillable bottles that make
> 25-35 trips would reduce the weight of beer and soft drink
> container waste by 80.3 percent from 1990 levels, or 6.26 million
> tons. 
> 
>      ~ If the 1990 market share of aluminum cans remained constant
> and all glass and PET bottles were refillable and made 25-35 trips,
> the weight of beer and soft drink container waste would be reduced
> by 73.6 percent, or 5.14 million tons, from 1990 levels.
> 
> content is the same for refillable and single-use bottles,
> refillable 12-fluid-ounce glass beer bottles that average 25 trips
> will consume 93 percent less energy for raw materials extraction
> and manufacturing than would be required to make enough single-use
> bottles to deliver the same amount of beverage.  
> 
> uses between 47 and 82 percent less water than is needed to
> manufacture new single-use glass bottles for the delivery of the
> same amount of beverage.
> 
> "Preventing the generation of waste is a crucial task if we are to
> create a truly sustainable society," says INFORM president Joanna
> D. Underwood in her preface to the book. "Yet each slice of the
> waste stream requires its own solutions. Over the last decade, US
> residents have shown an impressive commitment to recycling beverage
> containers . . . But refilling has gotten short shrift."  
> 
> Refilling can improve recycling programs 
> Case Reopened finds that refilling and recycling are complementary
> strategies; refillable bottles in systems with high return rates
> tend to be recycled at higher rates than single-use containers
> collected for curbside recycling. This is because broken or damaged
> bottles will usually be culled from a beverage company's supply of
> bottles at the beverage plant and separated for recycling. The
> stream of materials thus collected for recycling is a cleaner,
> higher-quality, more uniform stream of materials than post-consumer
> glass collected from curbside recycling programs in which materials
> are mixed together. 
> 
> "Refilling actually helps curbside recycling programs by reducing
> the oversupply of certain secondary materials on the market, which
> makes for better recycling economics," says research associate
> David Saphire, who wrote INFORM's report. "But refilling and
> recycling differ in one critical way. Recycling does not address
> the generation of waste at its source and of how much material is
> used. Refilling does."
> 
> Refillables largely abandoned in the United States after World War
> II 
> 
> Since World War II, the US beverage industry has largely dismantled
> its infrastructure for collecting and refilling bottles. "Before
> World War II, virtually all beer and soft drink bottles in the US
> were refilled," says Saphire. "Today, just 5 to 7 percent of beer
> and soft drinks are sold in refillable bottles, and less than 5
> percent of milk. This is in stark contrast to many countries in
> Europe and Latin America, where refilling has remained strong. In
> Germany, for example, 83.6 percent of beer containers and 75.9
> percent of soft drink containers were refilled in 1992."  
> 
> INFORM's report describes the social, economic, and technological
> trends that contributed to the declining use of refillable bottles
> in the post-war era, including the availability of new packaging
> materials, in particular, plastic and aluminum; the rise of
> supermarket chains that preferred to handle single-use containers
> and avoid handling returns, and industry's promotion of recycling,
> rather than refilling, as the most desirable way of addressing
> container litter and waste concerns, and consumer convenience. 
> 
> Refilling succeeds today in four types of settings
> 
> The chief motive for companies that do refill today is to save on
> packaging, the single largest cost in making and distributing beer
> and soft drinks. Companies may also respond to consumer preferences
> for refillables, and to community interest in solid waste
> prevention. For example, a coalition of recyclers and community
> groups helped convince Rainier Brewing Company in Seattle to resume
> refilling after a hiatus. Rainier is the subject of an extended
> case study in Case Reopened, as is Stewart's Processing Corp.,
> owner of the Saratoga Dairy in Saratoga Springs, NY, and of 200
> convenience stores.
> 
> In the United States, refillable bottles are used today for beer,
> soft drinks, milk, juice, and water, usually in one of four
> settings that may overlap:
>      ~ Nine states with deposit laws: Connecticut, Delaware, Iowa,
> Maine, Massachusetts, Michigan, New York, Oregon, and Vermont have
> mandatory deposit systems, primarily for recycling, but these
> systems have helped to preserve a refilling infrastructure for some
> beverages. The average market share for refillable beer bottles in
> deposit-law states was 13.2 percent in 1991, compared to 3 percent
> in non-deposit states;
>      ~ On-premise consumption in restaurants, taverns, and
> cafeterias: Beverages are purchased and consumed on-site. The top
> five US brewing companies package 5-10 percent of their beer in
> refillable bottles for on-premise sales. Several dairies sell milk
> in refillable plastic bottles to schools and other cafeterias;
>      ~ Simplified distribution systems: Systems in which the number
> of parties handling empty bottles is small. This may involve a soft
> drink bottler or a dairy that produces and delivers beverages
> directly to its own retail operations (e.g., Stewart's) or to
> retail customers. In 1991 Stewart's sold 30 percent of the milk it
> sells packaged in half-gallon containers in refillables, or 3.3
> million half-gallons. Stewart's also reports high return rates for
> its bottles: 97.5 percent for half-gallon milk bottles, and 92
> percent for soft drinks in quart bottles, due in part to a steady
> clientele;
>      ~ Local loyalty to a brand sold in refillables: Ale 8-One
> Bottling Company in Winchester, Kentucky, a small bottler that
> makes soft drinks, is an example of a popular local brand with a
> tradition of refilling. Nearly 80 percent of its products are sold
> in refillable glass bottles.
> 
> According to INFORM's study, conditions that allow refilling to
> become a winning proposition for a beverage plant vary depending on
> the type of beverage, the distribution pattern for that beverage,
> and packaging costs. Case Reopened cites a 1985 survey of New York
> State brewing companies that found that some companies that
> switched from single-use containers to refillable bottles saved
> between $4 and $15 a barrel (one barrel contains 31 gallons).
> INFORM's case history of Rainier shows that the company saves an
> average of $.37 per case by refilling its bottles compared with
> using bottles just once.
> 
> INFORM reveals two key opportunities for expanded refilling
>      Refillable PET bottles, widely used in northern and central
> Europe and in Latin America, offer soft drink companies the
> opportunity to benefit from refilling without losing the features
> of single-use PET (polyethylene terephthalate) bottles: light
> weight, large sizes, and unbreakability. If an expanded market for
> refillable PET bottles led to a drop in their price, and if bottles
> made 20 trips, INFORM's analysis of industry data suggests that
> soft drink companies would save nearly $.04 per 1.5-liter bottle
> per trip over time by switching from single-use to refillable
> bottles.
>      Refillable milk bottles present another immediate opportunity.
> Single-use milk containers contributed nearly a million tons to the
> US municipal solid waste stream in 1990. This included 17.6 billion
> paper cartons and 5.6 billion high-density polyethylene bottles.
> The milk industry's logistics lend themselves to refilling for
> three reasons: 1. Milk is usually delivered directly from the dairy
> to the store, simplifying the return of the bottles to the dairies.
> 2. Even milk that is packaged in single-use containers is shipped
> in reusable shipping crates that are returned to the dairies. 3.
> Shipping distances for milk rarely exceed 200 miles. Stewart's
> estimates that it saves $.025 per bottle per trip (or about $83,000
> in 1991) when it uses half-gallon refillables instead of paper
> cartons.
>      "When milk is consumed on-site in institutional settings -- in
> schools, cafeterias, hospitals, prisons, corporate dining rooms  --
> use of refillable containers could both reduce tons of waste and
> offer institutions, and dairies, significant savings," according to
> Saphire. In addition, he notes, "Schools that use refillables in
> their cafeterias would do more than save money and waste; they
> would send an important message to their students about the urgent
> need to conserve precious resources and how we can all play a part
> in that effort."
> 
> INFORM identifies policies and initiatives that could promote
> refilling
> 
> Creating a widespread refilling infrastructure in the US would
> require some form of deposit legislation in combination with other
> public policies and industry initiatives, according to INFORM's
> report. Case Reopened describes and analyzes 11 government policies
> and eight industry initiatives that could be and/or have been used
> to promote refilling in the United States and abroad. The study
> examines the goals, limitations, and advantages of each of these
> options, and the results of and reactions to those that have been
> tried. The policies and initiatives specified by Case Reopened are
> detailed on a fact sheet accompanying this press release.  
> 
> United States must search for waste solutions: INFORM president 
> "The United States is one of the most wasteful nations in the
> world," says INFORM president Underwood. "The 196 million tons of
> solid waste US residents generated in 1990 represent 4.3 lbs. per
> person, the highest per capita rate in the world and twice our own
> rate of 30 years ago. Despite two recent global conferences, in Rio
> and Cairo, that called for less wasteful consumption patterns by
> industrialized nations, our own EPA projects US wastes to go on
> rising. 
> 
> "As one of the world's richest nations, we must provide leadership,
> and use this country's technical ingenuity and political will to
> show that we can live better while conserving resources. We must
> identify and examine ways to reduce our own waste stream. Case
> Reopened looks at five percent of it, that is, at beverage
> container waste, and finds that exciting opportunities abound."
> 
> 
> 
> Case Reopened: Reassessing Refillable Bottles was sponsored in part
> through a cooperative agreement with EPA's Risk Reduction
> Engineering Laboratory in Cincinnati. To purchase a copy, send $25
> + $3 S/H.  Canada $5 S/H.  All other countries, surface: $8.00;
> airmail: $20.  All payments must be made in US funds drawn on a US
> bank and must accompany all orders.
> 
> 
> INFORM is a national nonprofit environmental research
> organization that examines business and municipal practices that
> threaten our environment and public health, assesses changes
> businesses and government are making to improve their
> performance, and identifies new business strategies and
> technologies moving the United States toward an environmentally
> sustainable economy. INFORM's research currently focuses on
> strategies to reduce industrial and municipal wastes and preserve
> air and water quality.
> 
> 

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