Hi Folks:

At 10:20 AM 6/2/2005, \"RC\" KC5WA wrote:
I have reached that portion in the RF Board Assembly
titled "Alignment and Test, Part I" on page 42. Everything
to this point has been a breeze ( exception being the Tilt
Bail, [it took an hour to install] which I believe was
designed to satisfy a designers twisted mind [g] )
"rc" kc5wa

I've posted this method several times over the past several years, but it appears that another posting might be in order.

One of the true TESTS of the Elecraft builder's good nature is the installation of one of those (damned) tilt bails!!! They are terribly stiff and will try anyone's patience.

After a couple years of periodic frustration, here's how I now do it...

One of the worst parts of installing the front feet and tilt bail on is trying to fight the bail while having such a small amount of working distance between the bottom cover of the radio and the feet. So...

Initially, DO NOT use the 4-40 x 7/16" screws specified in the assembly manual. Find (somewhere) four (4) 4-40 x 1" screws and use them to install the feet AND the bail... this extra length gives you MORE than ample 'fighting room' when you are installing the bail. Once the long screws have been snugged down, and the feet and bail have been properly seated, replace (one-at-a-time) each of the longer 4-40 screws with the 4-40 x 7/16" screws specified in the manual. Since the feet and bail will be held securely in place by the remaining (already tightened) screws, replacement will be a snap and you won't have that overwhelming urge to heave the radio (or at least the bottom cover) up against the wall.

Works fer me!

73,

Tom Hammond   N0SS

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