That sounds like a case of the connectors not mating properly or a badly
crimped contact on a wire. 

Elecraft recommends soldering the contacts to the wire unless the individual
has a high-quality crimper *and* experience using it properly. Just because
one cannot pull the contact off of the wire does not mean it's properly
crimped. The crimp must place enough surface area of the terminal tight
against the wire to form a low-resistance connection. Normal DMMs can't
measure the miniscule resistance allowed. The best way is as the VK fellow
as done - check the voltage drop under full load.

Improper mating is usually caused by one of the contacts not being fully
inserted in the housing. The contact may be shoved in as far as it will go,
but if it was crimped poorly or soldered with too much solder on the outside
of the terminal, the bad crimp or solder jams against the side of the
housing before the contact is fully in place.

If the contacts are soldered, another source of trouble is solder having
gotten onto the contact area of the terminal. The normally low contact
resistance is achieved by a relatively large area of each terminal in solid
contact with the mating terminal. Solder on the mating surfaces creates an
uneven surface that prevents the large surface-to-surface contact area
needed.

There are illustrations in the Elecraft manuals and on the PowerPole web
site showing what a properly installed APP contact looks like in the housing
- it should come all the way forward to the lip about 1 mm from the end of
the housing and latch into place with a click.

Ron AC7AC 







-----Original Message-----
A fellow ham here in VK recently complained of a significant voltage
drop (2V) through Anderson Powerpole connectors. Has anyone else
experienced this on the powerpole connectors fitted to the K3 or
elsewhere for that matter?

-- 
73

Dale - VK4DMC

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