I've often wondered if the threads in the batch 
of knobs that tend to split were incorrectly tapped 
with a taper tap instead of a straight tap.  

A taper tap would not be able to run fully through 
the set-screw hole due to hitting the opposite side 
of the shaft hole.

This would result in a tapered thread that would
force the knob apart as the straight set-screw is
screwed in.

It would be a hard-to-catch error on the part of
the vendor of the knobs that even they themselves 
or the employee that did the actual tapping may 
not have been aware of.

73! Ken - K0PP
 
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