Chuck, Yes - grinding down the nubs was a bad move. I didn't measure my screws, but they were too short to even get one turn into the threaded hole. Like you, I suspect they are just too short for the job.
To remove the paint from the case, I found the easiest way was to use a Dremel tool with a fine wire brush. I've used that method before on other projects requiring similar surgery. Makes For pretty quick work compared with sanding. Another effective way is to use those long, industrial strength emery boards that beauticians use for filing down women's acrylic fingernails. They are long, flat and flexible and rip through paint and lacquer coatings in a flash. They're also great for removing enamel coating from toroid wire if you don't want to crank up the soldering iron to burn it off. I use them a lot and a friend who is in the industry keeps me in supply. 73 John VK7JB -- View this message in context: http://elecraft.365791.n2.nabble.com/KX1-battery-holder-screws-too-short-tp7557213p7557239.html Sent from the Elecraft mailing list archive at Nabble.com. ______________________________________________________________ Elecraft mailing list Home: http://mailman.qth.net/mailman/listinfo/elecraft Help: http://mailman.qth.net/mmfaq.htm Post: mailto:Elecraft@mailman.qth.net This list hosted by: http://www.qsl.net Please help support this email list: http://www.qsl.net/donate.html