Thanks Jim!  That'll get me started!

______________________
Clay Autery, KY5G
MONTAC Enterprises
(318) 518-1389

On 6/30/2016 3:28 PM, Jim Brown wrote:
> Hi Clay,
>
> Because this is of general interest, I'm replying to the list.
>
> First, LiFePO4 batteries are pretty much ideal for ham applications
> because of their relatively flat discharge curve, and because their Ah
> vs weight ratio is a good compromise.  For example, an LiFePO4 pack
> will be above 12.5 for about 80% of capacity and 12V for 90% of
> capacity, while a lead-acid battery will drop below 12V before it
> reaches 50% of capacity.
>
> Second, LiFePO4 batteries provide a LOT more charge-discharge cycles
> if treated properly. The result is that if you're going to use them
> for a lot of years, the longer life more than compensates for their
> higher cost.
>
> Third, LiFePO4 batteries are MUCH safer than Li-ion batteries.
>
> Disadvantages of LiFePO4 are initial cost and the fact that they need
> a special charger. However -- Bioenne told me that they can be safely
> charged using the West Mountain SuperPWR Gate set for AGM batteries
> and a power supply that is adjusted to about 14.5 volts. The AGM
> setting of the PwrGate limits the charging voltage to 14.2V, which is
> what LiFePO4 batteries need.  Also, LiFePO4 batteries do NOT like to
> be discharged below about 95%, so care must be taken not to fully
> discharge them. Good battery packs will have control circuity that
> prevents this.
>
> Now, as to how much battery to buy.  Start by studying current draw of
> the radio(s) and other equipment that you'll use with the battery,
> taking TX/RX duty cycle into account. Also look at weight if you're
> going to carry it.  I bought a 20Ah pack (5.5#) to loan to a friend
> who was going to pack several miles uphill to activate a rare 6M grid
> with a KX3 and the 100W amp, and I just bought a 100Ah pack (26#) to
> run my SO2R shack. If I were going to pack with a KX2 or KX3, I'd buy
> something much smaller, like 6 - 12 Ah (2 - 4#), or even smaller. 
> Your application carrying a K3/P3 around to chase RFI pulls about
> 1.6A, (1.8A with the SVGA module in the P3).  A KX3 plus PX3 pulls
> about 350 mA at max screen brightness.
>
> Bioenne (and other vendors) package their LiFePO4 batteries more than
> one way for the same Ah capacity, often to retrofit into existing
> gear. With Bioenne batteries, I chose the PVC pack, which is lighter
> weight than the rectangular "solid" format.
>
> Bioenne and other battery vendors do NOT say that their chargers are
> RF-quiet, which is why you would use a PowerGate and known clean
> supply. To charge from solar, buy a Genasun charge regulator, which IS
> pretty RF-quiet.  I've told Bioenne that they need to find quiet
> chargers. We'll see how they respond.
>
> As to voltages -- I would ONLY buy 12V nominal to power ham gear. If
> you need other voltages for other gear, look at
> http://www.batteryspace.com  which carries a MUCH broader range of
> batteries. They're also good people, located in the SF Bay area.
> Bioenne is in Santa Ana, CA.
>
> I've chosen to avoid voltage boost products, which are essentially
> SMPS, and noisy. Yes, you can set them to be active only on TX, but if
> you're running two radios, the one you aren't TXing on will hear the
> noise.
>
> As to charging -- LiFePO4 batteries will last a lot longer if they are
> not fast-charged.  A good rule of thumb is their 4 hour or 10 hour
> discharge current. In other words, for a 20Ah battery, avoid more than
> about 5A charge current.
>
> If you're sizing the battery to power your shack and will be float
> charging it, the charge current can be added to the capacity to figure
> how much battery you need. In my application, with worst case of SO2R
> contesting at 100W, I'll be TX on one radio or the other almost all
> the time, so I'm looking at roughly 12A worst case. If I wasn't doing
> SO2R, I could get by with a smaller battery.
>
> For non-critical applications like video monitors, router, cable
> modem, etc, I'm using el-cheapo lead acid batteries from my hamfest
> stash, and floating them from suitably sized linear wall warts. I've
> found that for most gear, voltage is not all that critical. For
> example, my Samsung computer monitors are sold with a 14VDC wall wart,
> but were still running fine when my lead-acid battery had dropped to
> 10.5 volts.
>
> I've looked around a lot, and so far have not found a better practical
> battery chemistry than LiFePO4.
>
> Another important point. For running electronics of all types, we do
> NOT want automotive batteries, which are primarily designed to provide
> a big hunk of current to start the engine, but which don't like to be
> deeply discharged. Instead, we want deep discharge types. Pay
> attention to this when selecting a battery.
>
> 73, Jim K9YC
>
>

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