The encoder plus attached PC board is attached to the Front Panel with a lock
washer and 1/2" hex nut on the encoder shaft. The diameter of the hole on my
Front Panel was 10 mm as measured with my calipers. The diameter of the
threaded mount on the encoder is ~ 9 mm while the diameter of the ring at
the base of the threaded mount is ~ 10 mm. How is the encoder correctly
mounted by hardware to the inside face of the Front Panel? 

I tried 3 methods without success. 

1) First was to just add the washer and nut to the shaft and try and tighten
it down with a wrench, but the encoder kept tilting. 

2) So, I thought perhaps the inner diameter of the hole in the Front Panel
was too narrow because of paint thickness.  I scrapped off the paint from
the inside of the hole and a bit of aluminum, then the 10 mm ring at the
base of the encoder shaft fit in the hole nicely. I could then barely
tighten down the shaft with the nut and washer because this ring at the base
of the encoder is slightly thicker than the thickness of the front pannel.
When I put on the large knob, 2 felt washers were not thick enough to
provide resistance to knob turning, so I thought I made a mistake in
enlarging the hole. However, the position of the PC board on the back of the
encoder was close enough to the Front Panel to allow the attachment of the
Control board to the 1/2' posts attached to the back of the Front Panel
Board. 

3) To solve the felt thickness problem, I put a very thin (0.2-0.3 mm)
washer, ~9mm ID, on the threaded shaft of the encoder before inserting it
into the hole in the Front Panel to stabilize the tilting problem. I
attached the washer and nut to the threaded shaft and now the double felt
washers work as described to provide friction against the inner surface of
the large knob.  However, now the PC board on the back of the encoder
extends too far away from the the back of the Front Panel Board to allow
attachment of the Control Board to the two posts.  

So, how to solve this problem? 

Thanks, Ted Salmon WD4CAV



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