Hi All
 
I ran the engineering department at a semiconductor burn lab for some years and 
we had well over a thousand power supplies of analog, switchers and SCR 
pre-regulated designs. We even modified Hobart MIG welders into power supplies 
(0-60 volts up to 600 amps). It has been my experience that the switchers will 
fail in a no output mode most of the time. This makes sense because the usual 
failing part is the switching transistors. If one or more of them fail the 
primary fuse will usually blow. With the output fed from transformer secondary 
there will be no output voltage or low output even if the fuse does not blow 
because of the distorted waveform driving the transformer. 
 
Analog power supplies usually fail by going to the rail because the series pass 
transistor shorts and connects the raw supply to the output. This is why most 
high end analog power supplies have some kind of crowbar circuit on the output 
that shorts the output if it exceeds some set voltage. It is always possible 
that the regulator could fail or even the feedback circuit that sets the output 
voltage could fail and cause an overvoltage condition although this is very 
rare. A dirty pot or loose connection at the Kelvin jumpers can cause any 
supply to go to the rail.
 
A crowbar circuit would be easy to add to any power supply. A power SCR, a few 
resistors, a zener and a fuse is all that is needed. Some of the power supply 
Mfg sold these as an outboard add on for their supplies.Don Brown
 
KD5NDB



> Date: Tue, 6 Nov 2007 09:35:11 -0600> To: elecraft@mailman.qth.net> From: 
> [EMAIL PROTECTED]> Subject: [Elecraft] Anyone know this info about switching 
> supplies?> > Folks:> > A local discussion has 'erupted' regarding switching 
> poser supplies and whether> they can fail in an UNregulated (e.g. high) 
> output voltage condition, or if> when they fail will they (almost) always 
> fail in a NO OUTPUT mode?> > I think this discussion may have been started as 
> a result of a subject here on> the reflector about overvoltage protection 
> (OVP), but it's managed to take on> a life of its own with respect to the 
> MODES in which a switching P/S > can/will fail.> > Anyone have enough real 
> experience to express their thoughts on this subject.> > Must admit... I have 
> no clue myself. I've 'heard' that most switchers fail in> the NO OUTPUT mode, 
> but this is strictly hearsay.> > Let's try to get several responses and the 
> let the subject drop before IT takes> on a life of its own on the reflector 
> and Eric has to step in... he's > busy enough> right now. <G>> > 73,> > Tom 
> N0SS> > _______________________________________________> Elecraft mailing 
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